Patents by Inventor Robert C. Schucker

Robert C. Schucker has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11666879
    Abstract: Disclosed herein are systems and processes for the conversion of a methane feedstock to C2+ hydrocarbons.
    Type: Grant
    Filed: April 18, 2019
    Date of Patent: June 6, 2023
    Assignee: SABIC GLOBAL TECHNOLOGIES B.V.
    Inventors: Wugeng Liang, Sagar Sarsani, David West, James Kauffman, Jonathan Banke, Hector Perez, Robert C. Schucker, Tian Gu, Vemuri Balakotaiah
  • Patent number: 11130919
    Abstract: Methods and systems of producing chemical feedstocks from crude oil can include: introducing a fraction of crude oil into a catalytic hydrovisbreaker reactor, wherein the crude oil fraction is dealkylated after introduction; introducing a product stream from the catalytic hydrovisbreaker reactor and a solvent into a solvent de-asphalter unit; and introducing de-asphalted oil from the unit into a two-stage hydrocracker to produce the chemical feedstocks. The crude oil fraction can be atmospheric residue or vacuum residue. The chemical feedstocks can include C3? gases, C4-C5 gases, naphtha, BTX, and gas oil. The chemical feedstocks can be used to produce olefins and polymers.
    Type: Grant
    Filed: June 5, 2018
    Date of Patent: September 28, 2021
    Assignee: SABIC GLOBAL TECHNOLOGIES B.V.
    Inventors: Robert C. Schucker, Sanjeev Rao
  • Patent number: 10974226
    Abstract: Supported oxidative coupling of methane (OCM) catalysts, methods of making the catalysts, and uses thereof are described. A supported OCM) catalyst can include a nonporous inert support having a high thermal conductivity and an OCM mixed metal oxide material in contact with surface of the nonporous inert support.
    Type: Grant
    Filed: September 23, 2019
    Date of Patent: April 13, 2021
    Assignee: SABIC GLOBAL TECHNOLOGIES B.V.
    Inventors: Robert C. Schucker, Pankaj S. Gautam, Katarzyna Derrickson, Hoang Nguyen
  • Publication number: 20210031161
    Abstract: Disclosed herein are systems and processes for the conversion of a methane feedstock to C2+ hydrocarbons.
    Type: Application
    Filed: April 18, 2019
    Publication date: February 4, 2021
    Inventors: Wugeng LIANG, Sagar SARSANI, David WEST, James KAUFFMAN, Jonathan BANKE, Hector PEREZ, Robert C. SCHUCKER, Tian GU, Vemuri BALAKOTAIAH
  • Publication number: 20200190412
    Abstract: Methods and systems of producing chemical feedstocks from crude oil can include: introducing a fraction of crude oil into a catalytic hydrovisbreaker reactor, wherein the crude oil fraction is dealkylated after introduction; introducing a product stream from the catalytic hydrovisbreaker reactor and a solvent into a solvent de-asphalter unit; and introducing de-asphalted oil from the unit into a two-stage hydrocracker to produce the chemical feedstocks. The crude oil fraction can be atmospheric residue or vacuum residue. The chemical feedstocks can include C3? gases, C4-C5 gases, naphtha, BTX, and gas oil. The chemical feedstocks can be used to produce olefins and polymers.
    Type: Application
    Filed: June 5, 2018
    Publication date: June 18, 2020
    Inventors: Robert C. SCHUCKER, Sanjeev RAO
  • Publication number: 20200094223
    Abstract: Supported oxidative coupling of methane (OCM) catalysts, methods of making the catalysts, and uses thereof are described. A supported OCM) catalyst can include a nonporous inert support having a high thermal conductivity and an OCM mixed metal oxide material in contact with surface of the nonporous inert support.
    Type: Application
    Filed: September 23, 2019
    Publication date: March 26, 2020
    Inventors: Robert C. SCHUCKER, Pankaj S. GAUTAM, Katarzyna DERRICKSON, Hoang NGUYEN
  • Patent number: 8574428
    Abstract: In some embodiments, the invention is a method of removing sulfur from a hydrocarbon feed using the steps of dissolving metallic sodium in a first solvent, combining the sodium/first solvent solution with a sulfur-free alkane or cycloalkane second solvent, vaporizing the first solvent from sodium/first solvent/second solvent combination to transfer the dissolved metallic sodium into the second solvent, and then combine the resultant liquid with a liquid hydrocarbon feed containing an organosulfur species. The resulting stream is combined with a hydrogen donor. The combination is heated and pressurized to form a liquid hydrocarbon product containing sodium sulfide. The liquid hydrocarbon product containing sodium sulfide is then cooled, and the sodium sulfide is extracted. The extracted sodium sulfide is then processed in a sodium sulfur cell to regenerate the sodium and recycle it to the feed.
    Type: Grant
    Filed: February 25, 2008
    Date of Patent: November 5, 2013
    Assignee: Trans Ionics Corporation
    Inventor: Robert C. Schucker
  • Patent number: 8344189
    Abstract: A method for recovery of fuel-grade ethanol from dilute aqueous ethanol feed in a continuous or batch-wise process includes providing a feed tank containing a dilute aqueous ethanol liquid phase and a vapor phase, removing a portion of the vapor phase from the tank and circulating it through a membrane contactor having an inner lumen and an outer shell, recovering from the membrane contactor a feed phase substantially reduced in ethanol and a solvent phase substantially enriched in ethanol, separating an enriched ethanol phase from the solvent phase, and removing a substantial amount of water from the enriched ethanol phase to produce a fuel-grade ethanol stream. A Venturi nozzle may be used in lieu of the membrane contactor.
    Type: Grant
    Filed: September 7, 2007
    Date of Patent: January 1, 2013
    Assignee: Trans Ionics Corporation
    Inventor: Robert C. Schucker
  • Patent number: 8088958
    Abstract: Methods for recovery of at least one alcohol from dilute aqueous alcohol feed streams are described. The methods include steps of a) providing a source of a dilute aqueous alcohol feed stream including at least one alcohol; b) substantially removing any solids from the dilute aqueous alcohol feed stream to form a feed stream substantially devoid of solids; c) circulating the feed stream substantially devoid of solids through a liquid-liquid extraction system having multiple equilibrium stages; d) recovering a raffinate phase substantially depleted in the at least one alcohol and an extract phase substantially enriched in the at least one alcohol; e) passing the extract phase to a recovery system wherein the extract phase is subjected to microwave radiation; f) recovering the volatilized product; and g) recycling the solvent to the liquid-liquid extraction system. The microwave radiation substantially heats the alcohol but not the solvent to form a volatilized product of substantially pure alcohol.
    Type: Grant
    Filed: April 14, 2009
    Date of Patent: January 3, 2012
    Assignee: Trans Ionics Corporation
    Inventor: Robert C. Schucker
  • Publication number: 20110306801
    Abstract: Methods for extracting an organic solute from a feed source using aromatic extraction solvents are described herein. Solvent modifiers such as, for example, cetyl alcohol may also be used to alter the properties of the solvent and improve the extraction. In some embodiments, the extraction solvent can be recycled after performing the extraction. In some embodiments, the organic solute may be separated from the extraction solvent after the extraction. For example, in some embodiments, the organic solute may be adsorbed on to 5 ? molecular sieve zeolites and then removed thereafter. Removal of the organic solute can take place by heating, applying a vacuum or a combination thereof. Apparatuses for extracting an organic solute from a feed source are also described herein.
    Type: Application
    Filed: February 19, 2010
    Publication date: December 15, 2011
    Applicant: Trans Ionics Corporation
    Inventor: Robert C. Schucker
  • Publication number: 20110213191
    Abstract: The present invention is directed to compositions and methods for the recovery of olefins from a mixture. The compositions of the present invention comprise: (1) a transition metal ion; (2) a counter anion; (3) a ligand selected from the group consisting of a bidentate ligand and a tridentate ligand, wherein the ligand comprises at least two nitrogen atoms, and wherein each of the nitrogen atoms comprises a lone pair of electrons; and (4) a polar solvent with a boiling point of at least about 200° C. The methods of the present invention comprise: (1) providing the aforementioned compositions; (2) bonding at least a portion of the olefins in a mixture to the transition metal ion in the composition to form a complex; (3) separating the complex from the mixture; and (4) recovering the olefins from the complex.
    Type: Application
    Filed: June 8, 2009
    Publication date: September 1, 2011
    Applicant: Trans Ionics Corporation
    Inventors: Robert C. Schucker, Michael F. Lynch
  • Publication number: 20100276335
    Abstract: In some embodiments, the invention is a method of removing sulfur from a hydrocarbon feed using the steps of dissolving metallic sodium in a first solvent, combining the sodium/first solvent solution with a sulfur-free alkane or cycloalkane second solvent, vaporizing the first solvent from sodium/first solvent/second solvent combination to transfer the dissolved metallic sodium into the second solvent, and then combine the resultant liquid with a liquid hydrocarbon feed containing an organosulfur species. The resulting stream is combined with a hydrogen donor. The combination is heated and pressurized to form a liquid hydrocarbon product containing sodium sulfide. The liquid hydrocarbon product containing sodium sulfide is then cooled, and the sodium sulfide is extracted. The extracted sodium sulfide is then processed in a sodium sulfur cell to regenerate the sodium and recycle it to the feed.
    Type: Application
    Filed: February 25, 2008
    Publication date: November 4, 2010
    Applicant: Trans Ionics Corporation
    Inventor: Robert C. Schucker
  • Publication number: 20100108602
    Abstract: A method for recovery of fuel-grade ethanol from dilute aqueous ethanol feed in a continuous or batch-wise process includes providing a feed tank containing a dilute aqueous ethanol liquid phase and a vapor phase, removing a portion of the vapor phase from the tank and circulating it through a membrane contactor having an inner lumen and an outer shell, recovering from the membrane contactor a feed phase substantially reduced in ethanol and a solvent phase substantially enriched in ethanol, separating an enriched ethanol phase from the solvent phase, and removing a substantial amount of water from the enriched ethanol phase to produce a fuel-grade ethanol stream. A Venturi nozzle may be used in lieu of the membrane contactor.
    Type: Application
    Filed: September 7, 2007
    Publication date: May 6, 2010
    Inventor: Robert C. Schucker
  • Publication number: 20100030006
    Abstract: The present disclosure provides processes for the recovery of olefins from a mixture. Such processes include: (1) passing the mixture to a first surface of a porous membrane, wherein the porous membrane is in a first contactor; (2) passing a complexing composition to a second surface of the porous membrane in the first contactor, wherein the complexing composition includes a metal ion that is capable of reversibly binding the olefins; (3) extracting at least a portion of the olefins from the mixture; wherein extracting includes binding the olefins to the metal ion of the complexing composition; and wherein extracting produces a mixture depleted in olefins and a complexing composition enriched in olefins; and (4) inducing a release of the olefins from the complexing composition enriched in olefins.
    Type: Application
    Filed: June 9, 2009
    Publication date: February 4, 2010
    Applicant: The Ionics Corporation
    Inventor: Robert C. Schucker
  • Publication number: 20090259078
    Abstract: Methods for recovery of at least one alcohol from dilute aqueous alcohol feed streams are described. The methods include steps of a) providing a source of a dilute aqueous alcohol feed stream including at least one alcohol; b) substantially removing any solids from the dilute aqueous alcohol feed stream to form a feed stream substantially devoid of solids; c) circulating the feed stream substantially devoid of solids through a liquid-liquid extraction system having multiple equilibrium stages; d) recovering a raffinate phase substantially depleted in the at least one alcohol and an extract phase substantially enriched in the at least one alcohol; e) passing the extract phase to a recovery system wherein the extract phase is subjected to microwave radiation; f) recovering the volatilized product; and g) recycling the solvent to the liquid-liquid extraction system. The microwave radiation substantially heats the alcohol but not the solvent to form a volatilized product of substantially pure alcohol.
    Type: Application
    Filed: April 14, 2009
    Publication date: October 15, 2009
    Applicant: Trans Ionics Corporation
    Inventor: Robert C. Schucker
  • Patent number: 7588680
    Abstract: In some embodiments, the invention is a method of removing sulfur from a hydrocarbon feed using the steps of dissolving metallic sodium in a first solvent, combining the sodium/first solvent solution with a sulfur-free alkane or cycloalkane second solvent, vaporizing the first solvent from sodium/first solvent/second solvent combination to transfer the dissolved metallic sodium into the second solvent, and then combine the resultant liquid with a liquid hydrocarbon feed containing an organosulfur species. The resulting stream is combined with a hydrogen donor. The combination is heated and pressurized to form a liquid hydrocarbon product containing sodium sulfide. The liquid hydrocarbon product containing sodium sulfide is then cooled, and the sodium sulfide is extracted.
    Type: Grant
    Filed: February 26, 2007
    Date of Patent: September 15, 2009
    Assignee: Trans Ionics Corporation
    Inventor: Robert C. Schucker
  • Patent number: 7527724
    Abstract: The present invention is a method of removing sulphur from a hydrocarbon feed stream, comprising the steps of: (a) dissolving sodium in a liquid solvent to form a solution containing sodium atoms; (b) combining the liquid solution from step (a) with a liquid hydrocarbon feed containing an organosulfur component to form a combined stream at a temperature of addition and at a pressure near or above the vapor pressure of the solvent at the temperature of addition; (c) reacting the combined stream for sufficient reaction time and at sufficient reaction temperature to form a modified composition comprising one or more sulfur-containing species and less of the organosulfur species than had been present in the hydrocarbon feed; (d) extracting a portion of the sulfur-containing species from the modified composition.
    Type: Grant
    Filed: October 20, 2006
    Date of Patent: May 5, 2009
    Assignee: Trans Ionics Corporation
    Inventor: Robert C. Schucker
  • Patent number: 7255961
    Abstract: The invention is a thin film composite solid (and a means for making such) suitable for use as an electrolyte, having a first layer of a dense, non-porous conductive material; a second layer of a porous ionic conductive material; and a third layer of a dense non-porous conductive material, wherein the second layer has a Coefficient of thermal expansion within 5% of the coefficient of thermal expansion of the first and third layers.
    Type: Grant
    Filed: March 12, 2004
    Date of Patent: August 14, 2007
    Assignee: Trans Ionics Corporation
    Inventor: Robert C. Schucker
  • Patent number: 7192516
    Abstract: The invention is a method of removing sulfur from a hydrocarbon feed using the steps of dissolving metallic sodium in a solvent and combining the sodium/solvent solution with a liquid hydrocarbon feed containing an organosulfur species. The pressure of combination is above the vapor pressure of the solvent. The combined hydrocarbon feed and solvent solution are placed in a low pressure environment to vaporize the solvent. The resulting stream is combined with hydrogen gas and this stream is heated and pressurized to form a liquid hydrocarbon product containing sodium sulfide. This product is then cooled, and the sodium sulfide is extracted.
    Type: Grant
    Filed: April 16, 2004
    Date of Patent: March 20, 2007
    Assignee: Trans Ionics Corporation
    Inventor: Robert C. Schucker
  • Patent number: 6524469
    Abstract: An improved heavy oil conversion process is disclosed in which the heavy oil feed is first thermally cracked using visbreaking or hydrovisbreaking technology to produce a product that is lower in molecular weight and boiling point than the feed. The product is then deasphalted using an alkane solvent at a solvent to feed ratio of less than 2 wherein separation of solvent and deasphalted oil from the asphaltenes is achieved through the use of a two-stage membrane separation system in which the second stage is a centrifugal membrane.
    Type: Grant
    Filed: May 16, 2000
    Date of Patent: February 25, 2003
    Assignee: Trans Ionics Corporation
    Inventor: Robert C. Schucker