Patents by Inventor Robert C. Schucker

Robert C. Schucker has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 12716029
    Abstract: A process for the conversion of plastics to chemicals includes, in part: providing a plastics stream (A) including polyvinyl chloride (PVC); supplying the plastics stream (A) and a solvent (S) to a reactor vessel (1); subjecting the plastics in the reactor vessel to a temperature of ?250° C. to <350 under applying a vacuum or using an inert gas sweep, and evacuating the generated hydrogen chloride (B) from the vessel, wherein the PVC is partially dechlorinated to form a plastics stream (C) including partially unsaturated PVC; removing the plastics stream (C) including partially unsaturated PVC from the reaction vessel; separating in a separation system (2) at least a part of the partially unsaturated PVC from the plastics stream to form a dechlorinated plastics stream (D) including the solvent; and combining the stream (D) with an atmospheric residue stream (N) to obtain a stream (O).
    Type: Grant
    Filed: December 12, 2022
    Date of Patent: August 25, 2026
    Assignee: SABIC GLOBAL TECHNOLOGIES B.V.
    Inventors: Robert C. Schucker, Dustin Farmer, Jason Loiland
  • Publication number: 20260209612
    Abstract: Systems and processes of purifying waste plastic pyrolysis oil (pyoil) using water based extractions.
    Type: Application
    Filed: December 11, 2023
    Publication date: July 23, 2026
    Applicant: SABIC Global Technologies B.V.
    Inventors: Fabrice CUOQ, Kae Shin WONG, Robert C. SCHUCKER, Prasanna R. DASARI
  • Publication number: 20260193436
    Abstract: Methods of removing chlorine from a mixed plastic waste that can include a first polymer and a second chlorine containing polymer are described. A method can include heating a mixed plastic waste to obtain a melted mixed plastic waste stream. The melted mixed plastic waste stream can include melted plastic and hydrogen chloride (HCl) gas. The surface area of the melted mixed plastic stream can be increased such that at least a portion of the HCl is released from the melted mixed plastic waste stream and a first product stream is produced. The first product stream includes less chlorine when compared with the mixed plastic waste prior to heating.
    Type: Application
    Filed: November 20, 2023
    Publication date: July 9, 2026
    Inventors: Atul Pant, Balamurali Krishna Nair, Robert C. Schucker, Jason Loiland, Ravichander Narayanaswamy, Alexander Stanislaus
  • Publication number: 20260167869
    Abstract: A process for the conversion of plastics to chemicals includes, in part: providing a plastics stream (A) including polyvinyl chloride (PVC); supplying the plastics stream (A) and a solvent(S) to a reactor vessel (1); subjecting the plastics in the reactor vessel to a temperature of ?250° C. to <350 under applying a vacuum or using an inert gas sweep, and evacuating the generated hydrogen chloride (B) from the vessel, wherein the PVC is partially dechlorinated to form a plastics stream (C) including partially unsaturated PVC; removing the plastics stream (C) including partially unsaturated PVC from the reaction vessel; separating in a separation system (2) at least a part of the partially unsaturated PVC from the plastics stream to form a dechlorinated plastics stream (D) including the solvent; and combining the stream (D) with an atmospheric residue stream (N) to obtain a stream (O).
    Type: Application
    Filed: December 12, 2022
    Publication date: June 18, 2026
    Inventors: Robert C. Schucker, Dustin Farmer, Jason Loiland
  • Publication number: 20260167874
    Abstract: The invention is directed to a process and a system of producing a hydrocarbon feedstock comprising an oligomeric product derived from waste plastic material wherein such hydrocarbon feedstock is particularly suited for fluidized catalytic cracking. The invention further relates to such hydrocarbon feedstock and its associated properties.
    Type: Application
    Filed: October 17, 2023
    Publication date: June 18, 2026
    Applicant: SABIC GLOBAL TECHNOLOGIES B.V.
    Inventors: Robert C. SCHUCKER, Jason LOILAND, Dustin FARMER
  • Publication number: 20250051648
    Abstract: The present invention relates to a process for the conversion of plastics to chemicals comprising in this order the steps of: (i) providing a plastics stream (A) comprising polyvinyl chloride (PVC); (ii) supplying the plastics stream (A) and a solvent (S) to a reactor vessel (1); (iii) subjecting the plastics in the reactor vessel to a temperature of ?250° C. to <350, preferably of ?275° C. and ?325° C.
    Type: Application
    Filed: December 12, 2022
    Publication date: February 13, 2025
    Inventors: Robert C. Schucker, Dustin Farmer, Jason Loiland
  • Publication number: 20240376025
    Abstract: A process involving the steps in this order of: providing a waste plastics stream (A) comprising polyvinyl chloride (PVC); (i) supplying the waste plastics stream (A) to a reactor vessel; (ii) subjecting the waste plastics in the reactor vessel to a temperature of ?250° C. and ?350° C., preferably of ?275° C. and ?325° C., preferably for a period of 5-30 minutes, under applying a vacuum, preferably of ?35 mbar, or using an inert gas sweep, and evacuating the generated hydrogen chloride (B) from the vessel, wherein the PVC is partially dechlorinated to form a waste plastics stream (C) comprising partially unsaturated PVC; (iii) removing the waste plastics stream (C) comprising partially unsaturated PVC from the reaction vessel; and (iv) separating the partially unsaturated PVC from the waste plastics stream to form a dechlorinated waste plastics stream (D).
    Type: Application
    Filed: August 19, 2022
    Publication date: November 14, 2024
    Inventors: Robert C. Schucker, Dustin Farmer, Jason Loiland
  • Publication number: 20240279553
    Abstract: A process for production of chemical feedstocks from waste plastics, the process comprising providing a process configuration comprising a fractionation tower (1), a furnace (2), one or more coke drum(s) (3), and a pre-reactor (4), configured so that a bottoms stream (A) from the fractionation tower is mixed with an oligomeric stream (L) and supplied to the furnace, the product stream from the furnace (C) is supplied to a coke drum, and an overhead stream (D) from the coke drum is supplied back to the fractionation tower; wherein the oligomeric stream (L) is obtained as product stream from conversion of a waste plastics stream (B) in the pre-reactor, and has a weight average molecular weight of between 5,000 and 10,000 g/mol. Such process allows for the conversion of a wide variety of waste plastics into valuable chemical products.
    Type: Application
    Filed: June 17, 2022
    Publication date: August 22, 2024
    Inventors: Robert C. Schucker, Jason Loiland, Dustin Farmer, Ravichander Narayanaswamy, Alexander Stanislaus, Tayirjan Taylor Isimjan
  • Publication number: 20240218257
    Abstract: Systems and methods for processing mixed plastic waste may include one or more reactive extruders to initially dechlorinate and depolymerize the mixed plastic waste and a catalytic reactive distillation column to further process the dechlorinated, depolymerized mixed plastic waste. Depolymerization of the mixed plastic waste through one or more of the disclosed systems and methods produces and enhances the yield of at least a naphtha blend stock.
    Type: Application
    Filed: June 29, 2022
    Publication date: July 4, 2024
    Inventors: Robert C. SCHUCKER, Jason LOILAND, Dustin FARMER, Ravichander NARAYANASWAMY, Alexander STANISLAUS, Tayirjan ISIMJAN
  • Patent number: 11666879
    Abstract: Disclosed herein are systems and processes for the conversion of a methane feedstock to C2+ hydrocarbons.
    Type: Grant
    Filed: April 18, 2019
    Date of Patent: June 6, 2023
    Assignee: SABIC GLOBAL TECHNOLOGIES B.V.
    Inventors: Wugeng Liang, Sagar Sarsani, David West, James Kauffman, Jonathan Banke, Hector Perez, Robert C. Schucker, Tian Gu, Vemuri Balakotaiah
  • Patent number: 11130919
    Abstract: Methods and systems of producing chemical feedstocks from crude oil can include: introducing a fraction of crude oil into a catalytic hydrovisbreaker reactor, wherein the crude oil fraction is dealkylated after introduction; introducing a product stream from the catalytic hydrovisbreaker reactor and a solvent into a solvent de-asphalter unit; and introducing de-asphalted oil from the unit into a two-stage hydrocracker to produce the chemical feedstocks. The crude oil fraction can be atmospheric residue or vacuum residue. The chemical feedstocks can include C3? gases, C4-C5 gases, naphtha, BTX, and gas oil. The chemical feedstocks can be used to produce olefins and polymers.
    Type: Grant
    Filed: June 5, 2018
    Date of Patent: September 28, 2021
    Assignee: SABIC GLOBAL TECHNOLOGIES B.V.
    Inventors: Robert C. Schucker, Sanjeev Rao
  • Patent number: 10974226
    Abstract: Supported oxidative coupling of methane (OCM) catalysts, methods of making the catalysts, and uses thereof are described. A supported OCM) catalyst can include a nonporous inert support having a high thermal conductivity and an OCM mixed metal oxide material in contact with surface of the nonporous inert support.
    Type: Grant
    Filed: September 23, 2019
    Date of Patent: April 13, 2021
    Assignee: SABIC GLOBAL TECHNOLOGIES B.V.
    Inventors: Robert C. Schucker, Pankaj S. Gautam, Katarzyna Derrickson, Hoang Nguyen
  • Publication number: 20210031161
    Abstract: Disclosed herein are systems and processes for the conversion of a methane feedstock to C2+ hydrocarbons.
    Type: Application
    Filed: April 18, 2019
    Publication date: February 4, 2021
    Inventors: Wugeng LIANG, Sagar SARSANI, David WEST, James KAUFFMAN, Jonathan BANKE, Hector PEREZ, Robert C. SCHUCKER, Tian GU, Vemuri BALAKOTAIAH
  • Publication number: 20200190412
    Abstract: Methods and systems of producing chemical feedstocks from crude oil can include: introducing a fraction of crude oil into a catalytic hydrovisbreaker reactor, wherein the crude oil fraction is dealkylated after introduction; introducing a product stream from the catalytic hydrovisbreaker reactor and a solvent into a solvent de-asphalter unit; and introducing de-asphalted oil from the unit into a two-stage hydrocracker to produce the chemical feedstocks. The crude oil fraction can be atmospheric residue or vacuum residue. The chemical feedstocks can include C3? gases, C4-C5 gases, naphtha, BTX, and gas oil. The chemical feedstocks can be used to produce olefins and polymers.
    Type: Application
    Filed: June 5, 2018
    Publication date: June 18, 2020
    Inventors: Robert C. SCHUCKER, Sanjeev RAO
  • Publication number: 20200094223
    Abstract: Supported oxidative coupling of methane (OCM) catalysts, methods of making the catalysts, and uses thereof are described. A supported OCM) catalyst can include a nonporous inert support having a high thermal conductivity and an OCM mixed metal oxide material in contact with surface of the nonporous inert support.
    Type: Application
    Filed: September 23, 2019
    Publication date: March 26, 2020
    Inventors: Robert C. SCHUCKER, Pankaj S. GAUTAM, Katarzyna DERRICKSON, Hoang NGUYEN
  • Patent number: 8574428
    Abstract: In some embodiments, the invention is a method of removing sulfur from a hydrocarbon feed using the steps of dissolving metallic sodium in a first solvent, combining the sodium/first solvent solution with a sulfur-free alkane or cycloalkane second solvent, vaporizing the first solvent from sodium/first solvent/second solvent combination to transfer the dissolved metallic sodium into the second solvent, and then combine the resultant liquid with a liquid hydrocarbon feed containing an organosulfur species. The resulting stream is combined with a hydrogen donor. The combination is heated and pressurized to form a liquid hydrocarbon product containing sodium sulfide. The liquid hydrocarbon product containing sodium sulfide is then cooled, and the sodium sulfide is extracted. The extracted sodium sulfide is then processed in a sodium sulfur cell to regenerate the sodium and recycle it to the feed.
    Type: Grant
    Filed: February 25, 2008
    Date of Patent: November 5, 2013
    Assignee: Trans Ionics Corporation
    Inventor: Robert C. Schucker
  • Patent number: 8344189
    Abstract: A method for recovery of fuel-grade ethanol from dilute aqueous ethanol feed in a continuous or batch-wise process includes providing a feed tank containing a dilute aqueous ethanol liquid phase and a vapor phase, removing a portion of the vapor phase from the tank and circulating it through a membrane contactor having an inner lumen and an outer shell, recovering from the membrane contactor a feed phase substantially reduced in ethanol and a solvent phase substantially enriched in ethanol, separating an enriched ethanol phase from the solvent phase, and removing a substantial amount of water from the enriched ethanol phase to produce a fuel-grade ethanol stream. A Venturi nozzle may be used in lieu of the membrane contactor.
    Type: Grant
    Filed: September 7, 2007
    Date of Patent: January 1, 2013
    Assignee: Trans Ionics Corporation
    Inventor: Robert C. Schucker
  • Patent number: 8088958
    Abstract: Methods for recovery of at least one alcohol from dilute aqueous alcohol feed streams are described. The methods include steps of a) providing a source of a dilute aqueous alcohol feed stream including at least one alcohol; b) substantially removing any solids from the dilute aqueous alcohol feed stream to form a feed stream substantially devoid of solids; c) circulating the feed stream substantially devoid of solids through a liquid-liquid extraction system having multiple equilibrium stages; d) recovering a raffinate phase substantially depleted in the at least one alcohol and an extract phase substantially enriched in the at least one alcohol; e) passing the extract phase to a recovery system wherein the extract phase is subjected to microwave radiation; f) recovering the volatilized product; and g) recycling the solvent to the liquid-liquid extraction system. The microwave radiation substantially heats the alcohol but not the solvent to form a volatilized product of substantially pure alcohol.
    Type: Grant
    Filed: April 14, 2009
    Date of Patent: January 3, 2012
    Assignee: Trans Ionics Corporation
    Inventor: Robert C. Schucker
  • Publication number: 20110306801
    Abstract: Methods for extracting an organic solute from a feed source using aromatic extraction solvents are described herein. Solvent modifiers such as, for example, cetyl alcohol may also be used to alter the properties of the solvent and improve the extraction. In some embodiments, the extraction solvent can be recycled after performing the extraction. In some embodiments, the organic solute may be separated from the extraction solvent after the extraction. For example, in some embodiments, the organic solute may be adsorbed on to 5 ? molecular sieve zeolites and then removed thereafter. Removal of the organic solute can take place by heating, applying a vacuum or a combination thereof. Apparatuses for extracting an organic solute from a feed source are also described herein.
    Type: Application
    Filed: February 19, 2010
    Publication date: December 15, 2011
    Applicant: Trans Ionics Corporation
    Inventor: Robert C. Schucker
  • Publication number: 20110213191
    Abstract: The present invention is directed to compositions and methods for the recovery of olefins from a mixture. The compositions of the present invention comprise: (1) a transition metal ion; (2) a counter anion; (3) a ligand selected from the group consisting of a bidentate ligand and a tridentate ligand, wherein the ligand comprises at least two nitrogen atoms, and wherein each of the nitrogen atoms comprises a lone pair of electrons; and (4) a polar solvent with a boiling point of at least about 200° C. The methods of the present invention comprise: (1) providing the aforementioned compositions; (2) bonding at least a portion of the olefins in a mixture to the transition metal ion in the composition to form a complex; (3) separating the complex from the mixture; and (4) recovering the olefins from the complex.
    Type: Application
    Filed: June 8, 2009
    Publication date: September 1, 2011
    Applicant: Trans Ionics Corporation
    Inventors: Robert C. Schucker, Michael F. Lynch