Abstract: A personal protective equipment system including a face mask and an ultraviolet germicidal irradiation stage to irradiate incoming volume of air before being introduced to the user. There is included a flexible printed circuit enclosed within a housing of the face mask, the flexible printed circuit having an array of UV LED circuits. A fan is provided to drive the volume of air through a passage within the mask.

Abstract: A reel-to-reel lamination method to laminate a metal foil or circuitry pattern on the fly. The method includes applying a UV laminate or thermoset laminate to the metal foil or the circuitry pattern reel to reel, and then apply a UV radiation or heat to the laminate. There can be an optional enclosure connected to a suction source. The enclosure can have a flexible bladder that physically compresses the laminate.

Abstract: A reel-to-reel method to laser-ablate a circuitry pattern on the fly in a reel-to-reel machine as part of a process to fabricate a printed flexible circuit. The laser ablation method includes using an appropriate laser to irradiate a metal sheet thus ablating the edges of an intended circuitry pattern. Slugs can be removed by using an optional sacrificial liner, and the slugs can be optionally ablated into smaller parts first. The laser ablation can also include an optional method of creating tie bars to provide structural support to the web of circuitry patterns.

Abstract: A fusing system for a brick of lithium ion battery in a battery module is provided where the fusing system has a combination of low-voltage fuses and a high-voltage fuse. The low-voltage fuse can have one or more fusing elements in a springy spiral configuration or a straight configuration with the fuse element encapsulated.

Abstract: A PTC sensing circuit formed on a substrate offering an easily assembled solution to detect thermal runaway event in a group of battery cells. Various circuit designs are contemplated. Optionally this sensing circuit can work with or be part of the cell interconnect in a battery module. It can also be part of the collector.

Abstract: A method to prevent or minimize an occurrence of a thermal runaway event in a battery module of an electric vehicle. The method places a gas barrier between a venting space and a wall of each battery cell so that escaped gas from one battery cell does not impinge onto another battery cell.

Abstract: An energy storage system includes a module housing and multiple battery cells with insulating material and discharge directing material positioned inside the module housing. Each of the battery cells has a first end and a second end. Further, each of the battery cells has a positive terminal and a negative terminal. The energy storage system includes a first interconnect and a second interconnect positioned over the battery cells. Multiple first cell connectors connect the positive terminals of the battery cells to the first interconnect. Multiple second cell connectors connect the negative terminals of the battery cells to the second interconnect. A top plate having an interior side and an exterior side is positioned over the first interconnect and the second interconnect. The top plate includes one or more weak areas with reduced integrity positioned above one or more battery cells.

Abstract: A personal protective equipment system including a face mask and an ultraviolet germicidal irradiation stage to irradiate incoming volume of air before being introduced to the user. There is included a flexible printed circuit enclosed within a housing of the face mask, the flexible printed circuit having an array of UV LED circuits. A fan is provided to drive the volume of air through a passage within the mask.

Abstract: A LED light fixture having a mixture of red and white LEDs, as well as any combinations of UVA, UVB, UVC LEDs. The ratio of outputs from these LEDs may be adjusted to achieve a desired germicidal effect. The light fixture is liquid-cooled using a cooling tube that directly cools the power supply and the LED flexible printed circuit.

Abstract: A reel-to-reel machine to fabricate a printed flexible circuit on the fly, the machine has a plurality of reels, a laser scanner to ablate a metal foil, a source of UV light or heat to curing an adhesive in a coverlay, another source of UV light or heat to debond a sacrificial liner on the fly. There is a depositor to deposit a sintering paste on the fly onto a predetermined spot for a pad on the metal foil. Removal of slugs are also possible on the fly.

Abstract: A reel-to-reel method of creating pads on a layer of metal sheet or circuitry pattern on the fly. The method includes placing a sintering paste in the intended spots for pads followed by irradiation of the sintering paste by a laser.

Abstract: A method of layering a layer of circuitry pattern to another layer of circuitry pattern during the manufacturing of a multilayer flexible printed circuit in a reel-to-reel machine. The method includes feeding both layers of circuitry pattern reel-to-reel into the machine, placing a layer of dielectric sheet material on the fly between the two layers of circuitry patterns reel-to-reel, followed by simultaneously passing the two layers of circuitry pattern and the dielectric sheet material under a laser scanner in the reel-to-reel machine to irradiate a laser beam on a layer of circuitry pattern to weld the two layers of circuitry patterns together.

Abstract: A reel-to-reel lamination method to laminate a metal foil or circuitry pattern on the fly. The method includes applying a UV laminate or thermoset laminate to the metal foil or the circuitry pattern reel to reel, and then apply a UV radiation or heat to the laminate. There can be an optional enclosure connected to a suction source. The enclosure can have a flexible bladder that physically compresses the laminate.

Abstract: A fusing system for a brick of lithium ion battery in a battery module is provided where the fusing system has a combination of low-voltage fuses and a high-voltage fuse. The low-voltage fuse can have one or more fusing elements in a springy spiral configuration or a straight configuration with the fuse element encapsulated.

Abstract: A reel-to-reel machine to fabricate a printed flexible circuit on the fly, the machine has a plurality of reels, a laser scanner to ablate a metal foil, a source of UV light or heat to curing an adhesive in a coverlay, another source of UV light or heat to debond a sacrificial liner on the fly. There is a depositor to deposit a sintering paste on the fly onto a predetermined spot for a pad on the metal foil. Removal of slugs are also possible on the fly.

Abstract: A method of layering a layer of circuitry pattern to another layer of circuitry pattern during the manufacturing of a multilayer flexible printed circuit in a reel-to-reel machine. The method includes feeding both layers of circuitry pattern reel-to-reel into the machine, placing a layer of dielectric sheet material on the fly between the two layers of circuitry patterns reel-to-reel, followed by simultaneously passing the two layers of circuitry pattern and the dielectric sheet material under a laser scanner in the reel-to-reel machine to irradiate a laser beam on a layer of circuitry pattern to weld the two layers of circuitry patterns together.

Abstract: A reel-to-reel method to laser-ablate a circuitry pattern on the fly in a reel-to-reel machine as part of a process to fabricate a printed flexible circuit. The laser ablation method includes using an appropriate laser to irradiate a metal sheet thus ablating the edges of an intended circuitry pattern. Slugs can be removed by using an optional sacrificial liner, and the slugs can be optionally ablated into smaller parts first. The laser ablation can also include an optional method of creating tie bars to provide structural support to the web of circuitry patterns.

Abstract: A reel-to-reel method of creating pads on a layer of metal sheet or circuitry pattern on the fly. The method includes placing a sintering paste in the intended spots for pads followed by irradiation of the sintering paste by a laser.

Abstract: A method to prevent or minimize an occurrence of a thermal runaway event in a battery module of an electric vehicle. The method places a gas barrier between a venting space and a wall of each battery cell so that escaped gas from one battery cell does not impinge onto another battery cell.

Abstract: A method to remove slugs from a circuitry pattern on the fly during the fabrication of a flexible printed circuit, the method includes applying a coverlay reel-to-reel onto one side of the metal foil on the fly and applying a sacrificial liner reel-to-reel onto another side of the metal foil on the fly. Then, after the slugs and circuitry patterns are created from laser ablation, the slug can be removed by applying compressed air to the slugs and/or peeling off the sacrificial liner from the circuitry pattern reel-to-reel.