Patents by Inventor Robert D. Hawkins

Robert D. Hawkins has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9770872
    Abstract: Fiber reinforced composite structures having curved stepped surfaces are fabricated by laying up plies of fiber reinforced material over a tool having a stepped tool feature. The plies are rotated about a fixed axis as they are laid up to substantially form a fixed axis rosette pattern. The plies are angularly oriented such that at least certain of the plies have fiber orientations other than 0, +45, ?45 and 90 degrees. Potential bridging of the fibers over the stepped tool features is reduced or eliminated by cutting slits in the plies in the area of the stepped features, so that the plies can be fully compacted.
    Type: Grant
    Filed: April 28, 2015
    Date of Patent: September 26, 2017
    Assignee: THE BOEING COMPANY
    Inventors: Andrew E. Modin, Jack A. Woods, Robert D. Hawkins
  • Patent number: 9701067
    Abstract: A method is presented. The method comprises identifying a desired shape of a ply on a tool, in which the ply has a fiber orientation; identifying a cut shape for the ply, in which the cut shape is different than the desired shape; cutting a composite prepreg ply to have the cut shape, the composite prepreg ply having the fiber orientation; using a deformable carrier to apply the composite prepreg ply having the cut shape to the tool such that the composite prepreg ply has the desired shape on the tool.
    Type: Grant
    Filed: October 7, 2013
    Date of Patent: July 11, 2017
    Assignee: THE BOEING COMPANY
    Inventors: Robert D. Hawkins, Kurtis S. Willden, Andrew E. Modin, Edoardo Depase, Michael L. Glain, Benjamin Adam Mussi, Max U. Kismarton
  • Publication number: 20150231834
    Abstract: Fiber reinforced composite structures having curved stepped surfaces are fabricated by laying up plies of fiber reinforced material over a tool having a stepped tool feature. The plies are rotated about a fixed axis as they are laid up to substantially form a fixed axis rosette pattern. The plies are angularly oriented such that at least certain of the plies have fiber orientations other than 0, +45, ?45 and 90 degrees. Potential bridging of the fibers over the stepped tool features is reduced or eliminated by cutting slits in the plies in the area of the stepped features, so that the plies can be fully compacted.
    Type: Application
    Filed: April 28, 2015
    Publication date: August 20, 2015
    Inventors: Andrew E. Modin, Jack A. Woods, Robert D. Hawkins
  • Patent number: 9056448
    Abstract: Fiber reinforced composite structures having curved stepped surfaces are fabricated by laying up plies of fiber reinforced material over a tool having a stepped tool feature. The plies are rotated about a fixed axis as they are laid up to substantially form a fixed axis rosette pattern. The plies are angularly oriented such that at least certain of the plies have fiber orientations other than 0, +45, ?45 and 90 degrees. Potential bridging of the fibers over the stepped tool features is reduced or eliminated by cutting slits in the plies in the area of the stepped features, so that the plies can be fully compacted.
    Type: Grant
    Filed: April 24, 2013
    Date of Patent: June 16, 2015
    Assignee: THE BOEING COMPANY
    Inventors: Andrew E. Modin, Jack A. Woods, Robert D. Hawkins
  • Publication number: 20140027048
    Abstract: A method is presented. The method comprises identifying a desired shape of a ply on a tool, in which the ply has a fiber orientation; identifying a cut shape for the ply, in which the cut shape is different than the desired shape; cutting a composite prepreg ply to have the cut shape, the composite prepreg ply having the fiber orientation; using a deformable carrier to apply the composite prepreg ply having the cut shape to the tool such that the composite prepreg ply has the desired shape on the tool.
    Type: Application
    Filed: October 7, 2013
    Publication date: January 30, 2014
    Applicant: The Boeing Company
    Inventors: Robert D. Hawkins, Kurtis S. Willden, Andrew E. Modin, Edoardo Depase, Michael L. Glain, Benjamin Adam Mussi, Max U. Kismarton
  • Patent number: 8636936
    Abstract: A method for fabricating a laminated composite body including a metal foil and a plurality of fiber plies. The method includes perforating a sheet of metal foil, stacking the perforated metal foil sheet and the plurality of fiber plies in face to face relation in a predetermined order and orientation, and infusing resin into the stacked sheet and plies so that resin flows through the perforations in the metal foil sheet and intersperses between the plurality of fiber plies to form the laminated composite body.
    Type: Grant
    Filed: January 9, 2006
    Date of Patent: January 28, 2014
    Assignee: The Boeing Company
    Inventors: Andrew E. Modin, Robert D. Hawkins, Robert G. Albers, Jack A. Woods
  • Patent number: 8551380
    Abstract: Composite prepreg is laid up over a tool by placing prepreg material on a carrier film and using the carrier film to apply the prepreg material to the tool. The prepreg is conformed to contours of the tool by deforming the carrier film.
    Type: Grant
    Filed: November 12, 2010
    Date of Patent: October 8, 2013
    Assignee: The Boeing Company
    Inventors: Robert D. Hawkins, Kurtis S. Willden, Andrew E. Modin, Edoardo Depase, Michael L. Glain, Benjamin Adam Mussi, Max U. Kismarton
  • Publication number: 20130236685
    Abstract: Fiber reinforced composite structures having curved stepped surfaces are fabricated by laying up plies of fiber reinforced material over a tool having a stepped tool feature. The plies are rotated about a fixed axis as they are laid up to substantially form a fixed axis rosette pattern. The plies are angularly oriented such that at least certain of the plies have fiber orientations other than 0, +45, ?45 and 90 degrees. Potential bridging of the fibers over the stepped tool features is reduced or eliminated by cutting slits in the plies in the area of the stepped features, so that the plies can be fully compacted.
    Type: Application
    Filed: April 24, 2013
    Publication date: September 12, 2013
    Applicant: The Boeing Company
    Inventors: Andrew E. Modin, Jack A. Woods, Robert D. Hawkins
  • Patent number: 8449709
    Abstract: Fiber reinforced composite structures having curved stepped surfaces are fabricated by laying up plies of fiber reinforced material over a tool having a stepped tool feature. The plies are rotated about a fixed axis as they are laid up to substantially form a fixed axis rosette pattern. The plies are angularly oriented such that at least certain of the plies have fiber orientations other than 0, +45, ?45 and 90 degrees. Potential bridging of the fibers over the stepped tool features is reduced or eliminated by cutting slits in the plies in the area of the stepped features, so that the plies can be fully compacted.
    Type: Grant
    Filed: May 25, 2007
    Date of Patent: May 28, 2013
    Assignee: The Boeing Company
    Inventors: Andrew E. Modin, Jack A. Woods, Robert D. Hawkins
  • Publication number: 20120121866
    Abstract: Composite prepreg is laid up over a tool by placing prepreg material on a carrier film and using the carrier film to apply the prepreg material to the tool. The prepreg is conformed to contours of the tool by deforming the carrier film.
    Type: Application
    Filed: November 12, 2010
    Publication date: May 17, 2012
    Inventors: ROBERT D. HAWKINS, Kurtis S. Willden, Andrew E. Modin, Edoardo Depase, Michael L. Glain, Benjamin Adam Mussi, Max U. Kismarton
  • Patent number: 8066503
    Abstract: A composite item is fabricated in a device for infusing a layup. The device include a mandrel, vacuum cup and bagging film. The mandrel is to receive the layup. The mandrel includes a reinforcement receiving zone and a resin receiving zone substantially adjacent to the reinforcement receiving zone. The vacuum cup is in cooperative alignment with the resin receiving zone. The bagging film is to generate a gas tight envelope surrounding the reinforcement receiving zone and the resin receiving zone. The vacuum cup is sealed upon the bagging film to generate a chamber above the resin receiving zone.
    Type: Grant
    Filed: October 25, 2005
    Date of Patent: November 29, 2011
    Assignee: The Boeing Company
    Inventor: Robert D. Hawkins
  • Patent number: 7943076
    Abstract: A curved composite element is laid up over a tool having first and second curved tool surfaces possessing differing radii of curvatures. A plurality of composite fiber ply segments are arranged in substantially side-by-side relationship into a group. The ply segments are formed as a group onto the first curved tool surface, and the group is then formed from the first curved tool surface onto the second curved tool surface.
    Type: Grant
    Filed: January 31, 2009
    Date of Patent: May 17, 2011
    Assignee: The Boeing Company
    Inventors: Robert D. Hawkins, Andrew E. Modin, Edoardo P. Depase
  • Publication number: 20080289747
    Abstract: Fiber reinforced composite structures having curved stepped surfaces are fabricated by laying up plies of fiber reinforced material over a tool having a stepped tool feature. The plies are rotated about a fixed axis as they are laid up to substantially form a fixed axis rosette pattern. The plies are angularly oriented such that at least certain of the plies have fiber orientations other than 0, +45, ?45 and 90 degrees. Potential bridging of the fibers over the stepped tool features is reduced or eliminated by cutting slits in the plies in the area of the stepped features, so that the plies can be fully compacted.
    Type: Application
    Filed: May 25, 2007
    Publication date: November 27, 2008
    Inventors: Andrew E. Modin, Jack A. Woods, Robert D. Hawkins
  • Patent number: 7334782
    Abstract: By evacuating the resin feed tank to a pressure below atmospheric pressure, employing cyclic compaction, and controlling the net compaction pressure, we are better able to control a resin infusion process, particularly a vacuum assisted resin transfer molding process, and produce aerospace-grade fiber-reinforced resin composite having fiber volume fractions and tool-side surface finishes comparable to or exceeding those made using an autoclave.
    Type: Grant
    Filed: May 28, 2003
    Date of Patent: February 26, 2008
    Assignee: The Boeing Company
    Inventors: Jack A Woods, Andrew E. Modin, Robert D. Hawkins, Dennis J. Hanks
  • Patent number: 6101641
    Abstract: A system for the removal of waste from dry toilet bowls (10) and other containers adapted to have a disposable liner sheet (12) comprising an apparatus (16, 18, 20, 36) for forming elastic wads (32) from lengths of liner sheet (12) containing waste and for inserting the wads through a port (28) into a pipe (34), and an arrangement (38) for introducing air pressure into the pipe near the port to propel the wads along the pipe toward the exit (40).
    Type: Grant
    Filed: March 26, 1999
    Date of Patent: August 15, 2000
    Inventors: Robert D. Hawkins, James A. Hawkins
  • Patent number: 6058520
    Abstract: Disclosed is a mechanism for gripping and moving liner sheet (10) including a detachable cartridge having a frame (34) holding a supply of liner sheet (10) on a roll (24) for the purpose of forming a disposable liner inside a dry toilet or other adapted waste receptacle. The cartridge has spaced apart feed pads (54) with low friction faces (20) which automatically align with high friction surfaces (18) on moveable belts (12) as the frame (34) is attached to the waste receptacle. Edge portions (26) of the sheet (10) are guided between the low friction surfaces (20) and the belts (12). When the belts (16) are moved, the sheet (10) is pulled from the roll (24) and the edge portions (26) are transported around the perimeter of the waste receptacle by the belts (12) in cooperation with the low friction surfaces (20) thus causing a liner to be formed inside the waste receptacle.
    Type: Grant
    Filed: June 7, 1999
    Date of Patent: May 9, 2000
    Inventors: Robert D. Hawkins, James A. Hawkins
  • Patent number: 5991931
    Abstract: A process and apparatus to implement the process for the disposal of toilet waste in a relatively small space with low input energy. The process to include the following operations: separating the liquid portion from the solid portion of the toilet waste, disposing of the liquid portion of the waste by drainage, forming a mixture by combining the solid portion of the waste with a quantity of flammable material having structural properties that retain air passages within the mixture, storing the mixture in a chamber, and burning the mixture within the chamber.
    Type: Grant
    Filed: January 20, 1998
    Date of Patent: November 30, 1999
    Inventors: Robert D. Hawkins, James A. Hawkins
  • Patent number: 5960487
    Abstract: A dry toilet uses a substantially continuous sheet of disposable bowl lining material to convey the toilet waste out of the toilet bowl for disposal. The sheet is supplied folded on a roll and is transported by a conveyance apparatus concealed within the rim of the toilet bowl.
    Type: Grant
    Filed: September 2, 1997
    Date of Patent: October 5, 1999
    Inventors: Robert D. Hawkins, James A. Hawkins
  • Patent number: 4411939
    Abstract: A board which can be conformed to a desired shape, for example, when fabricating a curved wall of a boat hull or gas tank, consists of a plurality of core strips, preferably of polyurethane foam, with mating edge surfaces of complementary shape, with webs of fibrous material, for example, glass fibre matting, interposed between the mating edge surfaces and lying flat against the outer faces of the strips. The webs are held in contact with outer faces of the core strips, for example by stitching passing through outer cover sheets, also of glass fibre material. When "wetted out" with resin the board can be conformed to a desired shape by virtue of the mating edge surfaces of the core strips. The structure forms a rigid internally reinforced structure or wall when the resin is fully cured.
    Type: Grant
    Filed: November 26, 1980
    Date of Patent: October 25, 1983
    Assignee: National Research Development Corporation
    Inventors: Robert D. Hawkins, James A. Hawkins
  • Patent number: 4140279
    Abstract: A spray gun for spraying viscous liquids such as resin has a pistol-grip handle on which a lidded container is cradled with a peripheral skirt of the lid clamped against a spray nozzle head, so that a nozzle inlet tube communicates with the container. Liquid is sprayed by compressed air supplied to the nozzle through the handle under control of a valve on the handle.
    Type: Grant
    Filed: November 8, 1977
    Date of Patent: February 20, 1979
    Inventor: Robert D. Hawkins