Abstract: A shooting pot actuator for an injection molding machine having two plates carrying pusher rods for pushing against injection plungers within the shooting pots. The plates are mounted outside the mold and the clamp unit, and the pushers extend through bores in the stationary platen of the clamp unit to reach the injection plungers. The actuator reduces the cost and complication of mold design and production, and permits simplified adjustment of the injection plunger stroke.

Abstract: An energy efficient drive system is provided for use on typical injection molding machines whereby a single electric motor drives both the extruder screw and a hydraulic motor that continuously charges a hydraulic accumulator during the extrusion process. During the injection cycle, the charge in the accumulator is directed to stroke the extruder screw and inject melt into the mold cavities. Another embodiment utilizes a similar arrangement on the clamp mechanism of the injection molding machine whereby the charge in the accumulator is directed to hold the mold closed during the injection cycle.

Abstract: An injection molding system for the formation of molded articles with reduced crystallinity comprising a laser cutoff subsystem for the removal of an elongated vestige or sprue from the molded article.

Abstract: The present invention provides a process for removal of material from a substrate with a plurality of laser beams without substantially destroying or altering the chemical or physical characteristics of the remaining substrate.

Abstract: A plastic article is formed in an injection mold by injecting molten plastic into the injection mold at an elevated temperature, cooling the plastic from the molten condition to a solid condition, and crystallizing a portion of the plastic by slowing down the cooling of said portion.

Abstract: The present invention relates to a system for thermally profiling preforms prior to blow molding. The system includes a pallet for holding a plurality of preforms and a station, such as a heating oven, for thermally conditioning the preforms. In a first embodiment, the pallet comprises a self aligning pallet which is movable towards and away from the heating oven. In a second embodiment, the pallet holding the preforms is fixed in position and the heating oven is movable towards and away from the preforms. The pallet further includes rotatable mandrels for supporting the preforms and a programmable motor for rotating the preforms a desired amount and at a desired speed.

Abstract: A plastic article is formed in an injection mold by injecting molten plastic into the injection mold at an elevated temperature, cooling the plastic from the molten condition to a solid condition, and crystallizing a portion of the plastic by slowing down the cooling of said portion.

Abstract: A plastic article is formed in an injection mold by injecting molten plastic into the injection mold at an elevated temperature, cooling the plastic from the molten condition to a solid condition, and crystallizing a portion of the plastic by slowing down the cooling of said portion.

Abstract: A failsafe device, or pressure relief mechanism, for a shooting pot actuator in an injection molding machine. The shooting pot actuator has a multiple pusher rods mounted on one, or more, plates. Moving the plate holding the pusher rods depresses the shooting pot injection pistons and injects molten material into a number of mold cavities. To avoid damage to the machine from the pusher rods if an injection piston seizes, a failsafe device is used to mount the pusher rods to the plates. A shearing member is interposed, or sandwiched, between first and second apertures. Typically, the shearing member is a plate that, in normal operating conditions, blocks rearward movement of the pusher rod. However, when a predetermined shear force is applied to the shear plate, the shearing member shears and the pusher rod retracts within the channel, thereby alleviating the pressure.

Abstract: Improved method and apparatus for injection molding particularly useful with multiple hot runner valve gates to fill a single large mold cavity. A hot runner injection nozzle is provided having a gate through which melt is injected into a mold cavity, and a valve stem is movable on the injection nozzle between an open position permitting flow of melt through the gate and a closed position blocking the flow of melt through the gate. The valve stem is movable to at least one position between the open and closed positions restricting the flow of melt through the valve gate.

Abstract: A plastic article is formed in an injection mold by injecting molten plastic into the injection mold at an elevated temperature, cooling the plastic from the molten condition to a solid condition, and crystallizing a portion of the plastic by slowing down the cooling of said portion.

Abstract: The present invention relates to a system for thermally profiling preforms prior to blow molding. The system includes a pallet for holding a plurality of preforms and a station, such as a heating oven, for thermally conditioning the preforms. In a first embodiment, the pallet comprises a self aligning pallet which is movable towards and away from the heating oven. In a second embodiment, the pallet holding the preforms is fixed in position and the heating oven is movable towards and away from the preforms. The pallet further includes rotatable mandrels for supporting the preforms and a programmable motor for rotating the preforms a desired amount and at a desired speed.

Abstract: A tiebar removal method and apparatus for tiebar removal in a two (2) platen injection molding machine wherein some of the tiebars may be removed while others remain in the injection molding machine.

Abstract: The present invention relates to stack mold linkages for creating unequal strokes for use in an injection molding machine for making different sized molded parts. The stack mold linkages comprise linkages for moving each of at least two mold assemblies between a mold closed position and a mold open position and for separating the mold halves forming the mold assemblies by unequal stroke lengths.

Abstract: Stationary and movable platens are provided having mold halves affixed thereto. The movable platen is reciprocatingly moved between a mold open and a mold closed position, and a clamping force is applied to the movable platen in the mold closed position, and a mold break force is applied to the movable platen in the mold closed position. At least one column is provided having a first end affixed to the movable platen, and a threaded rod engages a threaded member which is operatively connected to the column.

Abstract: A valve gating apparatus and method for injection molding includes at least one shutter disposed between the gate and the cavity melt channel into a mold cavity. The shutter is moved laterally, between a closed position wherein flow of melt from the nozzle into the cavity is inhibited, and an open position wherein flow of melt into the cavity is unimpeded by the shutter. Intermediate these two positions, the shutter can be employed to reduce the cross sectional area of the gate to throttle the gate. Embodiments are disclosed wherein one shutter or pairs of shutters are employed to gate the gate. Further, when pairs of shutters are employed, the shutters can abut each other in the close position or can overlie each other. This novel design prevents generation of waste material and eliminates the need to have devices for removing cold plugs.

Abstract: A sprue bar assembly for a melt transfer system for stack molds comprises a sprue bar and a sprue bar sleeve, a sprue bar and drool restrictor and sleeve or a sprue bar and drool restrictor. For the assemblies with the sleeve, when the stack mold is opened, the sprue bar slides inside the sprue bar sleeve which captures any leakage therefrom. When the mold is closed, the sprue bar sweeps captured leakage out of the sleeve to an area outside the mold. As the busing at the end of the sprue bar can contact the nozzle of the injection machine at a point very close to the edge of the fixed platen, the resulting minimum length of the sprue bar is reduced, reducing pressure losses through the sprue bar and reducing the cost of the sprue bar. The sprue bar sleeve can be fabricated from an insulating material to enhance the thermal characteristics of the sprue bar assembly and a scraper can be provided on the sprue bar to improve removal of captured material from the sprue bar sleeve.

Abstract: A securing/clamping system for use with platens of a molding machine including a stationary platen having a first mold half affixed thereto, a movable platen having a second mold half affixed thereto, the movable platen travelling along a plurality of tiebars, and reciprocatively moving between a mold open and mold closed position, and a system for applying a clamping force to the movable platen.

Abstract: A securing/clamping system for use with platens of a molding machine including a stationary platen having a first mold half affixed thereto, a movable platen having a second mold half affixed thereto, the movable platen travelling along a plurality of tiebars, and reciprocatively moving between a mold open and mold closed position, and a system for applying a clamping force to the movable platen.

Abstract: A securing/clamping system for use with platens of a molding machine including a stationary platen having a first mold half affixed thereto, a movable platen having a second mold half affixed thereto, the movable platen travelling along a plurality of tiebars, and reciprocatively moving between a mold open and mold closed position, and a system for applying a clamping force to the movable platen.