Patents by Inventor Robert David Strack
Robert David Strack has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 8524070Abstract: A method and apparatus are disclosed for treating the effluent from a hydrocarbon pyrolysis unit employing a small primary fractionator, i.e., a rectifier. The method comprises cooling the gaseous effluent, e.g., by direct quench and/or at least one primary heat exchanger, and then cooling the gaseous effluent to a temperature at which tar, formed by reactions among constituents of the effluent, condenses, e.g., in a secondary exchanger. The resulting mixed gaseous and liquid effluent is passed through a rectifier, to cleanly separate quench oil from the gaseous effluent comprising a pyrolysis gasoline fraction, whose boiling point can be lowered as a result of the rectifier treatment. The effluent is then cooled to condense a liquid effluent comprising pyrolysis gasoline and water condensed from steam, which fractions are separated in a distillate drum. The cooled gaseous effluent is directed to a recovery train to recover light olefins.Type: GrantFiled: July 8, 2005Date of Patent: September 3, 2013Assignee: ExxonMobil Chemical Patents Inc.Inventors: Robert David Strack, John R. Messinger
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Patent number: 8092671Abstract: A method is disclosed for treating gaseous effluent from a hydrocarbon pyrolysis unit to provide steam cracked tar of reduced asphaltene and toluene insolubles content. The method is suitable for preparing reduced viscosity tar useful as a fuel blending stock, or feedstock for producing carbon black, while reducing or eliminating the need for externally sourced lighter aromatics additives to meet viscosity specifications. The method comprises drawing steam cracked tar from a separation vessel, e.g., a primary fractionator or tar knock-out drum, cooling the tar, and returning it to the separation vessel to effect lower overall tar temperatures within the separation vessel, in order to reduce viscosity increasing condensation reactions. An apparatus for carrying out the method is also provided.Type: GrantFiled: December 21, 2009Date of Patent: January 10, 2012Assignee: ExxonMobil Chemical Patents, Inc.Inventors: Robert David Strack, Richard C. Stell, John R. Messinger, Dane C. Grenoble, John E. Asplin
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Patent number: 8074707Abstract: A method is provided for treating the effluent from a hydrocarbon pyrolysis unit processing heavier than naphtha feeds to recover heat and remove tar therefrom. The method comprises passing the gaseous effluent to at least one primary transfer line heat exchanger, thereby cooling the gaseous effluent and generating superheated steam. Thereafter, the gaseous effluent is passed through at least one secondary transfer line heat exchanger having a heat exchange surface with a liquid coating on said surface, thereby further cooling the remainder of the gaseous effluent to a temperature at which tar, formed by the pyrolysis process, condenses. The condensed tar is then removed from the gaseous effluent in at least one knock-out drum. An apparatus for carrying out the method is also provided.Type: GrantFiled: July 14, 2010Date of Patent: December 13, 2011Assignee: ExxonMobil Chemical Patents Inc.Inventors: Robert David Strack, David B. Spicer, George Stephens, James Mitchell Frye
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Patent number: 7981374Abstract: A method is disclosed for treating the effluent from a hydrocarbon pyrolysis process unit to recover heat and remove tar therefrom. The method comprises passing the gaseous effluent to at least one primary heat exchanger, thereby cooling the gaseous effluent and generating high pressure steam. Thereafter, the gaseous effluent is passed through at least one secondary heat exchanger having a heat exchange surface maintained at a temperature such that part of the gaseous effluent condenses to form in situ a liquid coating on said surface, thereby further cooling the remainder of the gaseous effluent to a temperature at which tar, formed by the pyrolysis process, condenses. The condensed tar is then removed from the gaseous effluent in at least one knock-out drum.Type: GrantFiled: November 17, 2008Date of Patent: July 19, 2011Assignee: ExxonMobil Chemical Patents Inc.Inventors: Robert David Strack, John R. Messinger
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Patent number: 7972482Abstract: A method is disclosed for treating the effluent from a hydrocarbon pyrolysis unit without employing a primary fractionator. The method comprises passing the gaseous effluent to at least one primary heat exchanger, thereby cooling the gaseous effluent and generating high pressure steam, and then cooling the gaseous effluent to a temperature at which tar, formed by reactions among constituents of the effluent, condenses. The gaseous effluent and the condensed tar are fed to at least one knock-out drum, whereby the tar is separated from the gaseous effluent. The gaseous effluent is then further cooled to condense a pyrolysis gasoline fraction from the effluent and to reduce the temperature of the effluent to a point at which it can be compressed efficiently. The condensed pyrolysis gasoline fraction is separated from the effluent and then distilled so as to reduce its final boiling point.Type: GrantFiled: May 24, 2010Date of Patent: July 5, 2011Assignee: ExxonMobile Chemical Patents Inc.Inventors: Robert David Strack, John R. Messinger
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Publication number: 20100276126Abstract: A method is provided for treating the effluent from a hydrocarbon pyrolysis unit processing heavier than naphtha feeds to recover heat and remove tar therefrom. The method comprises passing the gaseous effluent to at least one primary transfer line heat exchanger, thereby cooling the gaseous effluent and generating superheated steam. Thereafter, the gaseous effluent is passed through at least one secondary transfer line heat exchanger having a heat exchange surface with a liquid coating on said surface, thereby further cooling the remainder of the gaseous effluent to a temperature at which tar, formed by the pyrolysis process, condenses. The condensed tar is then removed from the gaseous effluent in at least one knock-out drum. An apparatus for carrying out the method is also provided.Type: ApplicationFiled: July 14, 2010Publication date: November 4, 2010Inventors: Robert David STRACK, David B. SPICER, George STEPHENS, James Mitchell FRYE
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Publication number: 20100230235Abstract: A method is disclosed for treating the effluent from a hydrocarbon pyrolysis unit without employing a primary fractionator. The method comprises passing the gaseous effluent to at least one primary heat exchanger, thereby cooling the gaseous effluent and generating high pressure steam, and then cooling the gaseous effluent to a temperature at which tar, formed by reactions among constituents of the effluent, condenses. The gaseous effluent and the condensed tar are fed to at least one knock-out drum, whereby the tar is separated from the gaseous effluent. The gaseous effluent is then further cooled to condense a pyrolysis gasoline fraction from the effluent and to reduce the temperature of the effluent to a point at which it can be compressed efficiently. The condensed pyrolysis gasoline fraction is separated from the effluent and then distilled so as to reduce its final boiling point.Type: ApplicationFiled: May 24, 2010Publication date: September 16, 2010Inventors: Robert David Strack, John R. Messinger
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Patent number: 7780843Abstract: A method is provided for treating the effluent from a hydrocarbon pyrolysis unit processing heavier than naphtha feeds to recover heat and remove tar therefrom. The method comprises passing the gaseous effluent to at least one primary transfer line heat exchanger, thereby cooling the gaseous effluent and generating superheated steam. Thereafter, the gaseous effluent is passed through at least one secondary transfer line heat exchanger having a heat exchange surface with a liquid coating on said surface, thereby further cooling the remainder of the gaseous effluent to a temperature at which tar, formed by the pyrolysis process, condenses. The condensed tar is then removed from the gaseous effluent in at least one knock-out drum. An apparatus for carrying out the method is also provided.Type: GrantFiled: July 8, 2005Date of Patent: August 24, 2010Assignee: ExxonMobil Chemical Company Patents Inc.Inventors: Robert David Strack, David R. Spicer, George Stephens, James Mitchell Frye
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Patent number: 7763162Abstract: A method is disclosed for treating the effluent from a hydrocarbon pyrolysis unit processing heavier than naphtha feeds to recover heat and remove tar therefrom. The method comprises passing the gaseous effluent to at least one primary heat exchanger, thereby cooling the gaseous effluent and generating superheated steam. Thereafter, the gaseous effluent is passed through at least one secondary heat exchanger having a heat exchange surface maintained at a temperature such that part of the gaseous effluent condenses to form a liquid coating on said surface, thereby further cooling the remainder of the gaseous effluent to a temperature at which tar, formed by the pyrolysis process, condenses. The condensed tar is then removed from the gaseous effluent in at least one knock-out drum. An apparatus for carrying out this method is also provided.Type: GrantFiled: July 8, 2005Date of Patent: July 27, 2010Assignee: Exxonmobil Chemical Patents Inc.Inventor: Robert David Strack
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Patent number: 7749372Abstract: A method is disclosed for treating the effluent from a hydrocarbon pyrolysis unit without employing a primary fractionator. The method comprises passing the gaseous effluent to at least one primary heat exchanger, thereby cooling the gaseous effluent and generating high pressure steam, and then cooling the gaseous effluent to a temperature at which tar, formed by reactions among constituents of the effluent, condenses. The gaseous effluent and the condensed tar are fed to at least one knock-out drum, whereby the tar is separated from the gaseous effluent. The gaseous effluent is then further cooled to condense a pyrolysis gasoline fraction from the effluent and to reduce the temperature of the effluent to a point at which it can be compressed efficiently. The condensed pyrolysis gasoline fraction is separated from the effluent and then distilled so as to reduce its final boiling point.Type: GrantFiled: July 8, 2005Date of Patent: July 6, 2010Assignee: ExxonMobil Chemical Patents Inc.Inventors: Robert David Strack, John R. Messinger
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Patent number: 7718049Abstract: A method is disclosed for treating gaseous effluent from a hydrocarbon pyrolysis unit to provide steam cracked tar of reduced asphaltene and toluene insolubles content. The method is suitable for preparing reduced viscosity tar useful as a fuel blending stock, or feedstock for producing carbon black, while reducing or eliminating the need for externally sourced lighter aromatics additives to meet viscosity specifications. The method comprises drawing steam cracked tar from a separation vessel, e.g., a primary fractionator or tar knock-out drum, cooling the tar, and returning it to the separation vessel to effect lower overall tar temperatures within the separation vessel, in order to reduce viscosity increasing condensation reactions. An apparatus for carrying out the method is also provided.Type: GrantFiled: July 8, 2005Date of Patent: May 18, 2010Assignee: Exxonmobil Chemical Patents Inc.Inventors: Robert David Strack, Richard C. Stell, John R. Messinger, Dane C. Grenoble, John E. Asplin
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Publication number: 20100096296Abstract: A method is disclosed for treating gaseous effluent from a hydrocarbon pyrolysis unit to provide steam cracked tar of reduced asphaltene and toluene insolubles content. The method is suitable for preparing reduced viscosity tar useful as a fuel blending stock, or feedstock for producing carbon black, while reducing or eliminating the need for externally sourced lighter aromatics additives to meet viscosity specifications. The method comprises drawing steam cracked tar from a separation vessel, e.g., a primary fractionator or tar knock-out drum, cooling the tar, and returning it to the separation vessel to effect lower overall tar temperatures within the separation vessel, in order to reduce viscosity increasing condensation reactions. An apparatus for carrying out the method is also provided.Type: ApplicationFiled: December 21, 2009Publication date: April 22, 2010Inventors: Robert David Strack, Richard C. Stell, John R. Messinger, Dane C. Grenoble, John E. Asplin
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Patent number: 7674366Abstract: A method is disclosed for treating the effluent from a hydrocarbon pyrolysis unit without employing a primary fractionator. The method comprises cooling the gaseous effluent, e.g., by direct quench and/or at least one primary heat exchanger, thereby generating high pressure steam, and then cooling the gaseous effluent to a temperature at which tar, formed by reactions among constituents of the effluent, condenses. The resulting mixed gaseous and liquid effluent is passed through a quench oil knock-out drum, to separate quench oil from the gaseous effluent which is then cooled to condense a liquid effluent comprising pyrolysis gasoline and water condensed from steam, which fractions are separated in a distillate drum. The cooled gaseous effluent is directed to a recovery train, to recover light olefins. The pyrolysis gasoline-containing fraction passes to a tailing tower which provides an overhead stream rich in pyrolysis gasoline and a bottoms stream rich in gas oil.Type: GrantFiled: July 8, 2005Date of Patent: March 9, 2010Assignee: ExxonMobil Chemical Patents Inc.Inventors: Robert David Strack, John R. Messinger
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Patent number: 7578929Abstract: A process for feeding or cracking heavy hydrocarbon feedstock containing non-volatile hydrocarbons comprising: heating the heavy hydrocarbon feedstock, mixing the heavy hydrocarbon feedstock with a fluid and/or a primary dilution steam stream to form a mixture, flashing the mixture to form a vapor phase and a liquid phase, and varying the amount of the fluid and/or the primary dilution steam stream mixed with the heavy hydrocarbon feedstock in accordance with at least one selected operating parameter of the process, such as the temperature of the flash stream before entering the flash drum.Type: GrantFiled: July 17, 2006Date of Patent: August 25, 2009Assignee: Exxonmoil Chemical Patents Inc.Inventors: Richard C. Stell, Arthur R. Dinicolantonio, James Mitchell Frye, David B. Spicer, James N. McCoy, Robert David Strack
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Publication number: 20090074636Abstract: A method is disclosed for treating the effluent from a hydrocarbon pyrolysis process unit to recover heat and remove tar therefrom. The method comprises passing the gaseous effluent to at least one primary heat exchanger, thereby cooling the gaseous effluent and generating high pressure steam. Thereafter, the gaseous effluent is passed through at least one secondary heat exchanger having a heat exchange surface maintained at a temperature such that part of the gaseous effluent condenses to form in situ a liquid coating on said surface, thereby further cooling the remainder of the gaseous effluent to a temperature at which tar, formed by the pyrolysis process, condenses. The condensed tar is then removed from the gaseous effluent in at least one knock-out drum.Type: ApplicationFiled: November 17, 2008Publication date: March 19, 2009Inventors: Robert David Strack, John R. Messinger
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Patent number: 7465388Abstract: A method is disclosed for treating the effluent from a hydrocarbon pyrolysis process unit to recover heat and remove tar therefrom. The method comprises passing the gaseous effluent to at least one primary heat exchanger, thereby cooling the gaseous effluent and generating high pressure steam. Thereafter, the gaseous effluent is passed through at least one secondary heat exchanger having a heat exchange surface maintained at a temperature such that part of the gaseous effluent condenses to form in situ a liquid coating on said surface, thereby further cooling the remainder of the gaseous effluent to a temperature at which tar, formed by the pyrolysis process, condenses. The condensed tar is then removed from the gaseous effluent in at least one knock-out drum.Type: GrantFiled: July 8, 2005Date of Patent: December 16, 2008Assignee: ExxonMobil Chemical Patents Inc.Inventors: Robert David Strack, John R. Messinger
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Patent number: 7138047Abstract: A process for feeding or cracking heavy hydrocarbon feedstock containing non-volatile hydrocarbons comprising: heating the heavy hydrocarbon feedstock, mixing the heavy hydrocarbon feedstock with a fluid and/or a primary dilution steam stream to form a mixture, flashing the mixture to form a vapor phase and a liquid phase, and varying the amount of the fluid and/or the primary dilution steam stream mixed with the heavy hydrocarbon feedstock in accordance with at least one selected operating parameter of the process, such as the temperature of the flash stream before entering the flash drum.Type: GrantFiled: July 3, 2002Date of Patent: November 21, 2006Assignee: ExxonMobil Chemical Patents Inc.Inventors: Richard C. Stell, Arthur R. DiNicolantonio, James Mitchell Frye, David B. Spicer, James N. McCoy, Robert David Strack
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Publication number: 20040004022Abstract: A process for feeding or cracking heavy hydrocarbon feedstock containing non-volatile hydrocarbons comprising: heating the heavy hydrocarbon feedstock, mixing the heavy hydrocarbon feedstock with a fluid and/or a primary dilution steam stream to form a mixture, flashing the mixture to form a vapor phase and a liquid phase, and varying the amount of the fluid and/or the primary dilution steam stream mixed with the heavy hydrocarbon feedstock in accordance with at least one selected operating parameter of the process, such as the temperature of the flash stream before entering the flash drum.Type: ApplicationFiled: July 3, 2002Publication date: January 8, 2004Inventors: Richard C. Stell, Arthur R. DiNicolantonio, James Mitchell Frye, David B. Spicer, James N. McCoy, Robert David Strack
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Patent number: 6107533Abstract: Process flow sequences for the reduction of equipment fouling in the fractional distillation of light end hydrocarbon components, such as those produced by pyrolysis or steam cracking, wherein conventional multiple hydrogenation unit configurations are replaced with upstream hydrogenation unit configurations. The upstream hydrogenation units of the invention are located at either side draws or in the reboiler circuit of deethanizers, in front-end demethanizer and front-end deethanizer sequences, or depropanizers, in front-end depropanizer sequences and obviate the need for most of the conventionally used hydrogenation units downstream.Type: GrantFiled: June 9, 1997Date of Patent: August 22, 2000Assignee: Exxon Chemical Patents Inc.Inventors: Rimas Virgilijus Vebeliunas, David Alan Bamford, Neil James Drummond, Sheri Renee Snider, Robert David Strack, Roy Thomas Halle