Patents by Inventor Robert E. Kusner
Robert E. Kusner has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11827569Abstract: A process of synthesizing a yttrium aluminum garnet (YAG) powder. The process comprises introducing powders of yttria and silica to form a powder mixture, wherein alumina is not added to the powder mixture. Milling the powder mixture in the presence of an alumina grinding media and a solvent forms a powder slurry. Processing the powder slurry forms a green compact. Calcining the green compact at a temperature of from 1100° C. to 1650° C. for greater than 8 hours in air to 50% or less theoretical density forms a YAG compact of at least 92 wt % Y3Al5O12. Milling the YAG compact, without a grinding media, and drying produces the YAG powder. Processes further include introducing a dopant to the powder mixture to produce doped YAG powder.Type: GrantFiled: January 28, 2022Date of Patent: November 28, 2023Assignee: Materion CorporationInventors: Sekyung Chang, Mario E. Cota, Robert E. Kusner, Fritz Grensing
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Publication number: 20220289631Abstract: A base plate containing a having a top and a bottom and comprising a beryllium oxide composition containing at least 95 wt % beryllium oxide and optionally fluorine/fluoride ion. The base plate demonstrates a clamping pressure of at least 133 kPa at a temperature of at least 600° C. and a bulk resistivity greater than 1×105 ohm-m at 800° C.Type: ApplicationFiled: August 13, 2020Publication date: September 15, 2022Applicant: MATERION CORPORATIONInventors: Larry T. SMITH, Fritz C. GRENSING, Zan ASLETT, Robert E. KUSNER, Jeffrey R. CAMPBELL, Aaron B. SAYER, Kyung H. CHUNG, Gordon V. LU
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Publication number: 20220242793Abstract: A process of synthesizing a yttrium aluminum garnet (YAG) powder. The process comprises introducing powders of yttria and silica to form a powder mixture, wherein alumina is not added to the powder mixture. Milling the powder mixture in the presence of an alumina grinding media and a solvent forms a powder slurry. Processing the powder slurry forms a green compact. Calcining the green compact at a temperature of from 1100° C. to 1650° C. for greater than 8 hours in air to 50% or less theoretical density forms a YAG compact of at least 92 wt % Y3Al5O12. Milling the YAG compact, without a grinding media, and drying produces the YAG powder. Processes further include introducing a dopant to the powder mixture to produce doped YAG powder.Type: ApplicationFiled: January 28, 2022Publication date: August 4, 2022Applicant: MATERION CORPORATIONInventors: Sekyung CHANG, Mario E. COTA, Robert E. KUSNER, Fritz GRENSING
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Patent number: 11008645Abstract: The present disclosure relates to a method of applying a wear-resistant copper-nickel-tin coating to a substrate using a thermal spray process. Briefly, a copper-nickel-tin alloy feedstock is converted into a powder or droplet form, then sprayed onto a substrate to form a coating thereon.Type: GrantFiled: April 3, 2020Date of Patent: May 18, 2021Assignee: MATERION CORPORATIONInventors: Fritz C. Grensing, Robert E. Kusner, David J. Krus, William D. Nielsen, Karl Ziegler
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Publication number: 20200232084Abstract: The present disclosure relates to a method of applying a wear-resistant copper-nickel-tin coating to a substrate using a thermal spray process. Briefly, a copper-nickel-tin alloy feedstock is converted into a powder or droplet form, then sprayed onto a substrate to form a coating thereon.Type: ApplicationFiled: April 3, 2020Publication date: July 23, 2020Inventors: Fritz C. Grensing, Robert E. Kusner, David J. Krus, William D. Nielsen, Karl Ziegler
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Patent number: 10626489Abstract: The present disclosure relates to a method of applying a wear-resistant copper-nickel-tin coating to a substrate using a thermal spray process. Briefly, a copper-nickel-tin alloy feedstock is converted into a powder or droplet form, then sprayed onto a substrate to form a coating thereon.Type: GrantFiled: October 24, 2017Date of Patent: April 21, 2020Assignee: MATERION CORPORATIONInventors: Fritz C. Grensing, Robert E. Kusner, David J. Krus, William D. Nielsen, Karl Ziegler
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Publication number: 20180195613Abstract: A piston ring is made from a copper-beryllium alloy. This material permits the top compression ring of a piston to be moved closer to the piston crown, reducing crevice volume and reducing the tendency for pre-ignition. Ignition timing advance can be realized by installing the rings and letting the ECU advance the timing as the sensors allow, increasing efficiency. Also, shorter pistons and longer connecting rods are possible. The shorter pistons reduces the reciprocated mass in the engine and the longer connecting rods reduce the frictional loss caused by radial forces pushing the piston against the liner. Both reducing volume and tendency for pre-ignition increase engine efficiency.Type: ApplicationFiled: December 15, 2017Publication date: July 12, 2018Inventors: David J. Krus, Steffen Mack, Robert E. Kusner, Chad A. Finkbeiner, Michael J. Gedeon, Anand V. Samant, Andrew J. Whitaker
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Publication number: 20180112302Abstract: The present disclosure relates to a method of applying a wear-resistant copper-nickel-tin coating to a substrate using a thermal spray process. Briefly, a copper-nickel-tin alloy feedstock is converted into a powder or droplet form, then sprayed onto a substrate to form a coating thereon.Type: ApplicationFiled: October 24, 2017Publication date: April 26, 2018Inventors: Fritz C. Grensing, Robert E. Kusner, David J. Krus, William D. Nielsen, Karl Ziegler
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Patent number: 6475355Abstract: A method of manufacturing an x-ray target by positioning an x-ray target having an alloy surface and a graphite surface in a sputtering chamber is disclosed. The x-ray target is then coated over the graphite surface with non-hydrogenated amorphous carbon.Type: GrantFiled: August 27, 2001Date of Patent: November 5, 2002Assignee: GENVAC Aerospace Corp.Inventors: Gerald T. Mearini, Hsiung Chen, Robert E. Kusner, Laszlo A. Takacs
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Publication number: 20020034639Abstract: A method of manufacturing an x-ray target by positioning an x-ray target having an alloy surface and a graphite surface in a sputtering chamber. The x-ray target is then coated over the graphite surface with non-hydrogenated amorphous carbon.Type: ApplicationFiled: August 27, 2001Publication date: March 21, 2002Inventors: Gerald T. Mearini, Hsiung Chen, Robert E. Kusner, Laszlo A. Takacs
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Patent number: 6301333Abstract: A method of manufacturing an x-ray target by positioning an x-ray target having an alloy surface and a graphite surface in a sputtering chamber. The x-ray target is then coated over the graphite surface with non-hydrogenated amorphous carbon.Type: GrantFiled: December 30, 1999Date of Patent: October 9, 2001Assignee: Genvac Aerospace Corp.Inventors: Gerald T. Mearini, Hsiung Chen, Robert E. Kusner, Laszlo A. Takacs
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Patent number: 6244212Abstract: An apparatus and method for improving the performance of a vacuum coating system includes a vacuum chamber enclosing a track. The track is substantially rectangular having a top surface and a bottom surface. A pair of legs are attached to the bottom surface of the track and support the track within the vacuum chamber. The legs have a top edge engaging the bottom surface of the track and a bottom edge secured to a bottom section of the vacuum chamber. The legs extend longitudinally along the bottom surface of the track. A rail is mounted on the top surface of the track and extends along a longitudinal axis of the track. A substantially planar platter having a top face and a bottom face is supported on top of the rail. The platter is adapted to slide from side to side along the rail across the length of the track. A stage carrying an electron beam evaporator is mounted on the top face of the platter. As such, the electron beam evaporator slides with the platter across the length of the track.Type: GrantFiled: December 30, 1999Date of Patent: June 12, 2001Assignee: Genvac Aerospace CorporationInventors: Laszlo A. Takacs, Robert E. Kusner, Gerald T. Mearini
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Patent number: 5944573Abstract: A process for depositing diamond crystals onto a field emission cathode. The process involves providing a cathode having a substrate, a gate layer and a plurality of emitters electrically insulated from the gate layer. An electric bias is applied to the gate layer and a ground potential is applied to the emitters. A heat source is positioned adjacent the cathode, and the cathode is exposed to a field of ions for a sufficient period to at least partially clean the emitters. A carbon containing gas is added to the atmosphere adjacent to the cathode such that carbon ions are dissociated from the gas and deposited on the emitters to form a "soot". The temperature of the cathode is then adjusted to a level which allows formation of diamond film.Type: GrantFiled: December 10, 1997Date of Patent: August 31, 1999Assignee: BAV Technologies, Ltd.Inventors: Gerald T. Mearini, Robert E. Kusner
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Patent number: 4144053Abstract: A process of operating a blast furnace characterized by the steps of employing silica enriched coke as the coke charge, and allowing the silica to react with condensed alkalies in the furnace to form alkali silicates and thereby minimize degradation of the coke during oxidation. A silica enriched coke especially adapted for blast furnace operations containing added silica in a minimum amount of about 1% by weight, and a method of making the same by dispersing and blending the silica in the coal in a minimum amount of about 0.7% by weight before coking.Type: GrantFiled: November 3, 1976Date of Patent: March 13, 1979Assignee: Republic Steel CorporationInventors: William K. Kinzer, Robert E. Kusner