Abstract: An electrochemical battery cell comprising a metal container with an open end closed with a metal cover. The top portion of the container side wall has a torus above an inward necked area, and the cover has a flange shaped around the outside of the torus and extending into the necked area. The inside diameter of the cover flange is smaller than the outside diameter of the torus, so that the cover is locked onto the top of the can. The components sealing the top of the cell require a small volume so that the internal volume for active materials and electrolyte is large. The cell can be closed and sealed with little downward force on the can side wall below the neck, allowing use of a thinner can.

Abstract: An electrochemical cell is provided having an anode cup, a gasket, and a cathode can. The anode cup has a ratio of an upper diameter to a lower diameter greater than about 0.86 and a ratio of cup height at the upper diameter to cup height at the lower diameter of not greater than about 2.19. The external cup diameter exceeds an internal cup diameter to prevent nesting of anode cups during the assembly process. The cell has a ratio of the total height to the can height of greater than 1.35 and preferably a difference between the total height and can height of more than 0.04 inch.

Abstract: The invention is an injection-molded thermoplastic seal member for use in an electrochemical cell and a cell containing the seal member. The thermoplastic material comprises a mixture of a polyolefin matrix, comprising more than 30 weight percent of the thermoplastic material, and an aromatic polymer having a repeating unit that comprises at least one aromatic functional group. The material has excellent molding properties and results in a seal member that forms a superior compressive seal in the electrochemical cell.

Abstract: A low profile collector and seal assembly for sealing the open end of a container of an electrochemical cell and providing venting of pressurized gases. An electrochemical cell has a can with a closed bottom end and an open top end, positive and negative electrodes disposed in the can, and a collector and seal assembly disposed in the open top end of the can for closing the open top end of the can. The collector and seal assembly includes a current collector and an annular seal that move relative to each other from a sealed position to a vented position when the internal cell pressure reaches a pressure threshold to vent pressurized gases.

Abstract: Disclosed is an electrochemical cell using a gasket with projections on both surfaces of an upstanding wall. When used as a seal member between two parts of the housing of an electrochemical cell, a plurality of high compressive stress areas is formed in the gasket wall. When projections on opposite sides of the gasket are not horizontally aligned, an effective seal can be achieved with a thinner-wall gasket, providing more internal cell volume for active materials. Also disclosed is a process for assembling the cell.

Abstract: A forming die includes a base and at least two die segments. At least a first one of the die segments is moveably mounted to the base for shifting between closed and opened positions. The die segments together define a cavity having an opening when the first die segment is in the closed position. A punch is moveably mounted to the base for shifting between a retracted position and an extended position wherein the punch crimps a part positioned within the cavity. A powered actuator is connected to at least the first one of the die segments, and shifts the first die segment between the closed and opened positions such that a part positioned within the cavity can be removed after crimping by shifting of the first die segment to the open position. The forming die is particularly well-suited for crimping electrochemical cells.

Abstract: An electrochemical cell is provided having an anode cup, a gasket, and a cathode can. The anode cup has a ratio of an upper diameter to a lower diameter greater than about 0.86 and a ratio of cup height at the upper diameter to cup height at the lower diameter of not greater than about 2.19. The external cup diameter exceeds an internal cup diameter to prevent nesting of anode cups during the assembly process. The cell has a ratio of the total height to the can height of greater than 1.35 and preferably a difference between the total height and can height of more than 0.04 inch.

Abstract: A forming die includes a base and at least two die segments. At least a first one of the die segments is moveably mounted to the base for shifting between closed and opened positions. The die segments together define a cavity having an opening when the first die segment is in the closed position. A punch is moveably mounted to the base for shifting between a retracted position and an extended position wherein the punch crimps a part positioned within the cavity. A powered actuator is connected to at least the first one of the die segments, and shifts the first die segment between the closed and opened positions such that a part positioned within the cavity can be removed after crimping by shifting of the first die segment to the open position. The forming die is particularly well-suited for crimping electrochemical cells.

Abstract: A forming die includes a base and at least two die segments. At least a first one of the die segments is moveably mounted to the base for shifting between closed and opened positions. The die segments together define a cavity having an opening when the first die segment is in the closed position. A punch is moveably mounted to the base for shifting between a retracted position and an extended position wherein the punch crimps a part positioned within the cavity. A powered actuator is connected to at least the first one of the die segments, and shifts the first die segment between the closed and opened positions such that a part positioned within the cavity can be removed after crimping by shifting of the first die segment to the open position. The forming die is particularly well-suited for crimping electrochemical cells.

Abstract: A process for reducing the surface of a metal oxide substrate, such as silver oxide, to form a layer of its metal, such as silver, on the metal oxide substrate by contacting the substrate with a plasma gas excited by a plasma generator.

Abstract: A data communications device (101, 119) may be controlled from a centrally-located network management system controller (109) located some distance from the device. The data communications device is coupled to the network management system controller by a local channel (155, 157). The device includes a link adapter (133, 143) that communicates with the controller by a protocol that allows the device to exchange messages with the controller. As many as 512 devices may be coupled to the same local channel.

Abstract: A modem, or data communications device, that is testable independently of a DTE device permits remote testing of it automatically by a network management computer or controller reducing required operator intervention. A data communications network that has possibly hundreds of these modems requires substantially less operator intervention.