Abstract: The present invention is directed to a rod string with a plurality of rod sections and a method for making up and breaking out the rod sections. The rod sections have corresponding pin and box ends, each having grooves and lands and an ungrooved portion. The rod sections can be connected by inserting the pin end into a box end and turning less than a full turn. A lock engagement mechanism having a first end and a second end is provided inside the rod sections and locks when the pin end is rotated into place. The lock engagement mechanism has a rotation stop which protrudes proximate the first end to prevent relative rotation of two rod sections until a key manipulates the lock engagement mechanism to retract the rotation stop.

Abstract: A pullback system to install or replace underground utilities that is used with a hammer used in horizontal directional drilling operations. The system comprises a drill bit attached to the hammer. The drill bit comprises a cutting face comprising a first and second passage. The system further comprises a pullback adapter comprising an attachment member, a first member, and a second member. The attachment member may be secured to the cutting face of the drill bit by inserting the first member of the pullback adapter through the first passage of the cutting face and inserting the second member of the pullback adapter through the second passage of the cutting face. The first member secures to the second member within an internal cavity of the drill bit to hold the attachment member for movement with the drill bit. A new pipe may be secured to a shackle on the pullback adapter. The drilling machine will then pull the hammer rearwardly through the borehole which in turn pulls the new pipe into the borehole.

Abstract: A pull back system to install or replace underground utilities that is used with a hammer used in horizontal directional drilling operations. The system comprises a drill bit attached to the hammer. The drill bit comprises a cutting face comprising a first and second passage. The system further comprises a pull back adapter comprising an attachment member, a first member, and a second member. The attachment member may be secured to the cutting face of the drill bit by inserting the first member of the pull back adapter through the first passage of the cutting face and inserting the second member of the pull back adapter through the second passage of the cutting face. The first member secures to the second member within an internal cavity of the drill bit to hold the attachment member for movement with the drill bit. A new pipe may be secured to a shackle on the pull back adapter. The drilling machine will then pull the hammer rearwardly through the borehole which in turn pulls the new pipe into the borehole.

Abstract: A system for pushing and pulling rod strings through the ground or an underground pipe. The apparatus has a downhole tool attached to the distal end of the rod string. The push/pull machine has a stationary frame that is placed against the ground to provide a reaction surface. The stationary frame has an opening for the rod string to pass through. A rod gripping assembly is supported on the machine frame and moveable relative to the stationary frame. The push/pull machine has a powered rod section spinner to add or remove rod string sections from the rod string. An actuator powers movement of jaws into a spinner bowl to cause a powered gripping of the rod string section. With the rod string section gripped a motor is activated to rotate the rod string section to connect it to a rod string or disconnect it from the rod string.

Abstract: An apparatus for replacing an existing pipe. The apparatus comprises a slitter and expander which surround a wire rope. The wire rope is attached to the expander, and the expander abuts either the slitter or a separation tube disposed between the expander and slitter, such that the slitter and expander are pivotable relative to each other. The apparatus is placed in a pipe to be replaced and pulled. While being pulled, blades on the slitter slit the pipe, while a sloped surface of the expander moves the slit sections apart into surrounding soil. A replacement pipe may be pulled by a pipe putter attached to the expander. A beacon may also be disposed within the apparatus to emit a signal for locating the apparatus white underground.

Abstract: A pipe expander assembly for replacing an existing pipe with a new pipe. The expander assembly has a slitter disposed about a wire rope and abutting an expander at a spherical joint. The expander comprises a cone to expand a slit pipe and is internally connected to the wire rope by jaws that expand and contract about the wire rope due to threading of a jam nut into the cone. A pipe puller is connected to the back of the expander at a clevis and is adapted for connection to a new pipe, either through a jaw system, an adaptor, or fusion to the pipe.

Abstract: A rod pushing and pulling machine includes at least one hydraulic cylinder having a front end thereof engagable with a reaction surface at an entry opening of an existing pipeline or borehole, a spindle assembly, and a dual vise assembly. The spindle assembly includes a frame, a spindle shaft rotatably mounted in the frame, a distal end of the spindle shaft being threaded for engagement with a mating thread of a rod, a drive system for rotating the spindle shaft in threading and unthreading directions, the spindle frame being secured to a rear end of the hydraulic cylinder for pushing or pulling of a rod string engaged to the spindle shaft upon extension or retraction of the hydraulic cylinder, and a support assembly for the spindle shaft.

Abstract: An electronic transmitter assembly used in directional boring, the housing of the assembly being configured for receiving a beacon. The housing and cover of the assembly are configured to provide transmission windows along each side of the cover rather than in the center of the cover. The beacon contained within the housing is configured to have a forward isolator on one end and a rear isolator on the other end to isolate the beacon from shock during boring operations.

Abstract: A roller cone drill bit having detachable rotatable arms. The arms are connected at a mounting pad to the bit body. Each arm has its own grease delivery system to provide lubrication to the interface between the arms and rolling elements at an end of each arm. The forward-facing contact surface between the bit body and the arms is at an angle, relative to the central axis of the bit, that is ninety degrees or more.

Abstract: An adapter for connecting drilling components having an elongate tubular member with a non-circular exterior surface profile and a connector. A ground engaging member generally characterized as a reamer has a non-circular inner surface profile whereby the ground engaging member is slidably mounted on and engages the non-circular exterior surface of the tubular member. A flange assembly is connected to the ground engaging member and the tubular member to restrict axial movement of the ground engaging member relative to the tubular member.

Abstract: A system for pushing and pulling rod strings through the ground or an underground pipe. The apparatus has a downhole tool attached to the distal end of the rod string. The push/pull machine has a stationary frame that is placed against the ground to provide a reaction surface. The stationary frame has an opening for the rod string to pass through. A rod gripping assembly is supported on the machine frame and moveable relative to the stationary frame. The rod gripping assembly has a slip bowl, jaws, a thrust member and an actuator. The actuator powers movement of the jaws into the slop bowl to cause a powered gripping of the rod string by the machine. With the rod string gripped a cylinder assembly is activated to push the rod gripping assembly toward the stationary frame thereby pushing the rod string into the ground.

Abstract: A joint connecting a pair of members rotatable about a common axis end to end includes a first member having a threaded end portion and a non-circular exterior surface rearwardly of the threaded end portion, a second member having a threaded socket wherein the threaded end portion of the second member can be engaged, and a non-circular exterior surface, a ground engagement sleeve having a non-circular profile on an inner surface thereof whereby the sleeve can be slidably mounted on the non-circular exterior profiles of the first and second members when such profiles are brought into alignment by rotation of one member relative to the other in a manner effective to pass torque from one member to the other by means of the non-circular profiles, a first pair of alignable holes in the sleeve and first member to receive a fastener to secure the sleeve to the first member and a hole in the second member penetrating the threaded socket and positioned to receive a fastener to secure the second member to a third membe

Abstract: A pull back system to install or replace underground utilities that is used with a hammer used in horizontal directional drilling operations. The system comprises a drill bit attached to the hammer. The drill bit comprises a cutting face comprising a first and second passage. The system further comprises a pull back adapter comprising an attachment member, a first member, and a second member. The attachment member may be secured to the cutting face of the drill bit by inserting the first member of the pull back adapter through the first passage of the cutting face and inserting the second member of the pull back adapter through the second passage of the cutting face. The first member secures to the second member within an internal cavity of the drill bit to hold the attachment member for movement with the drill bit. A new pipe may be secured to a shackle on the pull back adapter. The drilling machine will then pull the hammer rearwardly through the borehole which in turn pulls the new pipe into the borehole.

Abstract: A pipe joint used in horizontal direction drilling operations having a removable valve assembly secured between the pin of a first member and the socket of a second member. The valve assembly reduces backflow of drilling fluid uphole of the downhole tool and reduces the risk of malfunction due to clogging of tooling.

Abstract: Methods and apparatuses for producing a planar cavern are provided. The planar cavern is formed by first creating a continuous bore that extends through a subsurface resource deposit. The drill head used to create the bore can be steered in response to information about the concentration of the resource in the strata through which the drill head is passing, in order to keep the bore within resource deposit. The continuous bore can be formed by connecting first and second bores at a point within the subsurface resource deposit. After the continuous bore has been formed, a sawing assembly is placed within the continuous bore. The sawing assembly is then moved, in a continuous or in a reciprocating fashion, within the continuous bore. As the sawing assembly is moved, it is maintained under tension, to create a planar cavern. By thus exposing a large area of the resource deposit, a relatively large amount of the resource deposit can be dissolved in a solvent introduced to the planar cavern per unit time.

Abstract: A make-up/break-out device for use with a hammer used in horizontal directional drilling operations. The hammer comprises a drill bit assembly and a housing that are connected via low helix angle threads. The make-up/break-out device is used with the hammer to tighten or loosen the connection between the drill bit assembly and the housing. The make-up/break-out device comprises a vise arm, a lever arm, and drive arm.

Abstract: Methods and apparatuses for producing a planar cavern are provided. The planar cavern is formed by first creating a continuous bore that extends through a subsurface resource deposit. The continuous bore can be formed by connecting first and second bores at a point within the subsurface resource deposit. After the continuous bore has been formed, a sawing assembly is placed within the continuous bore. The sawing assembly is then moved, in a continuous or in a reciprocating fashion, within the continuous bore. As the sawing assembly is moved, it is maintained under tension, to create a planar cavern. By thus exposing a large area of the resource deposit, a relatively large amount of the resource deposit can be dissolved in a solvent introduced to the planar cavern per unit time. Saturated solution can then be pumped from the planar cavern, and the resource recovered from the saturated solution by evaporation.

Abstract: The present invention is directed to a rod string with a plurality of rod sections and a method for making up and breaking out the rod sections. The rod sections have corresponding pin and box ends, each having grooves and lands and an ungrooved portion. The rod sections can be connected by inserting the pin end into a box end and turning less than a full turn. A lock engagement mechanism having a first end and a second end is provided inside the rod sections and locks when the pin end is rotated into place. The lock engagement mechanism has a rotation stop which protrudes proximate the first end to prevent relative rotation of two rod sections until a key manipulates the lock engagement mechanism to retract the rotation stop.

Abstract: A joint according to the invention for connecting a pair of members rotatable about a common axis end to end. A sleeve has a non circular profile on an inner surface thereof whereby the sleeve can be slidably mounted on non circular exterior surfaces of the first and second members when such surfaces are brought into alignment by rotation of one member relative to the other in a manner effective to pass torque from one member to the other by means of the non circular surfaces. A fluid release passage includes a radial port that extends from the first longitudinal fluid supply passage to a clearance between the sleeve and the first member, which clearance communicates with a second clearance between the sleeve and the second member, which second clearance has a discharge opening.

Abstract: The invention relates to an improved rod pushing and pulling machine suited for use in underground pipe bursting and replacement with a rod string wherein each rod has at least one radially enlarged upset thereon. The machine includes a housing or frame having a front wall with an access opening therein through which a rod string can extend. At least one main thrust cylinder is mounted on the housing. A movable carriage connected to the thrust cylinder engages the rod, drives it in a pushing or pulling direction, and then releases it for another stroke. Between strokes, a “bungee” vise holds the rod string so that it does not slip back in the opposite direction.