Patents by Inventor Robert F. Hainsey

Robert F. Hainsey has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20080203071
    Abstract: A laser pulse with a specially tailored temporal power profile, instead of a conventional temporal shape or substantially square shape, severs an IC link. The specially tailored laser pulse preferably has either an overshoot at the beginning of the laser pulse or a spike peak within the duration of the laser pulse. The timing of the spike peak is preferably set ahead of the time when the link is mostly removed. A specially tailored laser pulse power profile allows the use of a wider laser pulse energy range and shorter laser wavelengths, such as the green and UV, to sever the links without appreciable damage to the substrate and passivation structure material located on either side of and underlying the links.
    Type: Application
    Filed: March 20, 2008
    Publication date: August 28, 2008
    Applicant: Electro Scientific Industries, Inc.
    Inventors: Yunlong Sun, Richard Harris, Ho Wai Lo, Brian Baird, Jay Johnson, Robert F. Hainsey
  • Patent number: 7348516
    Abstract: A laser pulse with a specially tailored temporal power profile, instead of a conventional temporal shape or substantially square shape, severs an IC link. The specially tailored laser pulse preferably has either an overshoot at the beginning of the laser pulse or a spike peak within the duration of the laser pulse. The timing of the spike peak is preferably set ahead of the time when the link is mostly removed. A specially tailored laser pulse power profile allows the use of a wider laser pulse energy range and shorter laser wavelengths, such as the green and UV, to sever the links without appreciable damage to the substrate and passivation structure material located on either side of and underlying the links.
    Type: Grant
    Filed: August 18, 2004
    Date of Patent: March 25, 2008
    Assignee: Electro Scientific Industries, Inc.
    Inventors: Yunlong Sun, Richard Harris, Ho Wai Lo, Brian Baird, Jay Johnson, Robert F. Hainsey
  • Patent number: 7126746
    Abstract: In a master oscillator power amplifier, a driver (208) of a diode laser (202) is specially controlled to generate a set of two or more injection laser pulses that are injected into a power amplifier (204) operated in an unsaturated state to generate a set (50) of laser pulses (52) that replicate the temporal power profile of the injection laser pulses to remove a conductive link (22) and/or its overlying passivation layer (44) in a memory or other IC chip. Each set (50) includes at least one specially tailored pulse (52) and/or two or more pulses (50) having different temporal power profiles. The duration of the set (50) is short enough to be treated as a single “pulse” by conventional positioning systems (380) to perform on-the-fly link removal without stopping.
    Type: Grant
    Filed: August 18, 2004
    Date of Patent: October 24, 2006
    Assignee: Electro Scientific Industries, Inc.
    Inventors: Yunlong Sun, Robert F. Hainsey
  • Patent number: 6887804
    Abstract: A set (50) of one or more laser pulses (52) is employed to remove passivation layer (44) over a conductive link (22). The link (22) can subsequently be removed by a different process such as chemical etching. The duration of the set (50) is preferably shorter than 1,000 ns; and the pulse width of each laser pulse (52) within the set (50) is preferably within a range of about 0.05 ps to 30 ns. The set (50) can be treated as a single “pulse” by conventional laser positioning systems (62) to perform on-the-fly material removal without stopping whenever the laser system (60) fires a set (50) of laser pulses (52) at each target area (51). Conventional wavelengths in the IR range or their harmonics in the green or UV range can be employed.
    Type: Grant
    Filed: February 7, 2003
    Date of Patent: May 3, 2005
    Assignee: Electro Scientific Industries, Inc.
    Inventors: Yunlong Sun, Robert F. Hainsey, Lei Sun
  • Publication number: 20030222330
    Abstract: A set (50) of one or more laser pulses (52) is employed to remove passivation layer (44) over a conductive link (22). The link (22) can subsequently be removed by a different process such as chemical etching. The duration of the set (50) is preferably shorter than 1,000 ns; and the pulse width of each laser pulse (52) within the set (50) is preferably within a range of about 0.05 ps to 30 ns. The set (50) can be treated as a single “pulse” by conventional laser positioning systems (62) to perform on-the-fly material removal without stopping whenever the laser system (60) fires a set (50) of laser pulses (52) at each target area (51). Conventional wavelengths in the IR range or their harmonics in the green or UV range can be employed.
    Type: Application
    Filed: February 7, 2003
    Publication date: December 4, 2003
    Inventors: Yunlong Sun, Robert F. Hainsey, Lei Sun
  • Publication number: 20030222324
    Abstract: A set (50) of laser pulses (52) is employed to remove a conductive link (22) and/or its overlying passivation layer (44) in a memory or other IC chip. The duration of the set (50) is preferably shorter than 1,000 ns; and the pulse width of each laser pulse (52) within the set (50) is preferably within a range of about 0.1 ps to 30 ns. The set (50) can be treated as a single “pulse” by conventional laser positioning systems (62) to perform on-the-fly link and/or passivation removal without stopping whenever the laser system (60) fires a set (50) of laser pulses (52) at each link (22). Conventional IR wavelengths or their harmonics can be employed. Selected links (22) can be etched by chemical or other alternative methods when the sets (50) are used to remove only the overlying passivation layer (44) at the selected target positions.
    Type: Application
    Filed: April 24, 2003
    Publication date: December 4, 2003
    Inventors: Yunlong Sun, Edward J. Swenson, Richard S. Harris, Robert F. Hainsey, Lei Sun
  • Patent number: 6278123
    Abstract: A method and apparatus for printing vertically and horizontally aligned features having reduced, substantially equal, critical dimensions on a photoresist-coated semiconductor wafer are disclosed. Radiant energy is passed through a pattern transfer tool to irradiate a first region of the wafer when the wafer is at a first position relative to the pattern transfer tool. The wafer is then positioned at a second position relative to the pattern transfer tool offset from the first position by a first distance along an axis aligned with the horizontal features and by a second distance along an axis aligned with the vertical features. The second distance is different from the first distance by a compensation distance. Radiant energy is then passed through the pattern transfer tool to irradiate a second region of the wafer region defining a second side of each of the horizontally and vertically aligned features.
    Type: Grant
    Filed: April 7, 1999
    Date of Patent: August 21, 2001
    Assignee: Intel Corporation
    Inventors: Bernie B. Hu, Robert F. Hainsey, Jeffrey G. Lewis
  • Patent number: 5905020
    Abstract: A method and apparatus for printing vertically and horizontally aligned features having reduced, substantially equal, critical dimensions on a photoresist-coated semiconductor wafer are disclosed. Radiant energy is passed through a pattern transfer tool to irradiate a first region of the wafer when the wafer is at a first position relative to the pattern transfer tool. The wafer is then positioned at a second position relative to the pattern transfer tool offset from the first position by a first distance along an axis aligned with the horizontal features and by a second distance along an axis aligned with the vertical features. The second distance is different from the first distance by a compensation distance. Radiant energy is then passed through the pattern transfer tool to irradiate a second region of the wafer region defining a second side of each of the horizontally and vertically aligned features.
    Type: Grant
    Filed: December 20, 1996
    Date of Patent: May 18, 1999
    Assignee: Intel Corporation
    Inventors: Bernie B. Hu, Robert F. Hainsey, Jeffrey G. Lewis
  • Patent number: 5446521
    Abstract: An attenuated phase-shifted reticle is disclosed. The reticle comprises a device region and a scribeline region. The scribeline region further comprises metrology cells, which contain features to be patterned for the purpose of measurement, etc. Other portions of the scribeline region comprise a sub-resolution pattern of, for example, lines and spaces 180.degree. out of phase. Since the pattern is sub-resolution, it will not print. Since the pattern comprises features 180.degree. out of phase, the intensity of radiation underneath the pattern is significantly reduced. Therefore, in a lithography method incorporating multiple exposures of the scribeline region, the metrology cells are not overexposed by the overlapping exposures in the stepping system.
    Type: Grant
    Filed: October 7, 1994
    Date of Patent: August 29, 1995
    Assignee: Intel Corporation
    Inventors: Robert F. Hainsey, Giang T. Dao
  • Patent number: 5434093
    Abstract: A method for forming narrow length transistors by forming a trench in a first layer over a semiconductor substrate. Spacers are then formed within the trench and a gate dielectric is formed between the spacers at the bottom of the trench on the semiconductor substrate. The trench is then filled with a gate electrode material which is chemically-mechanically polished back to isolate the gate electrode material within the trench, and the first layer is removed leaving the gate dielectric, gate electrode and spacers behind.
    Type: Grant
    Filed: August 10, 1994
    Date of Patent: July 18, 1995
    Assignee: Intel Corporation
    Inventors: Robert S. Chau, Chan-Hong Chern, Shahriar S. Ahmed, Robert F. Hainsey, Robert J. Stoner, Todd E. Wilke, Leopoldo D. Yau