Patents by Inventor Robert F. Rathbone

Robert F. Rathbone has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240001661
    Abstract: Composite panels and methods of preparation are described herein. In some embodiments, the composite panel can include a first fiber reinforcement, a polyurethane composite having a first surface and a second surface opposite the first surface, wherein the first surface is in contact with the first fiber reinforcement; and a cementitious material adjacent the first fiber reinforce-opposite the polyurethane composite. The polyurethane composite can be formed from (i) one or more isocyanates selected from the group consisting of diisocyanates, polyisocyanates, and mixtures thereof, (ii) one or more polyols, and (iii) a particulate filler. The fiber reinforcement can be formed from a woven or non-woven material, such as glass fibers. The composite panel can further include a material, such as a second fiber reinforcement and a cementitious layer, in contact with the second surface of the polyurethane composite. Articles comprising the composite panels are also disclosed.
    Type: Application
    Filed: June 5, 2023
    Publication date: January 4, 2024
    Applicant: Westlake Royal Building Products Inc.
    Inventors: Russell HILL, Amitabha KUMAR, Hamed LAKROUT, Li AI, Russ MAJORS, Brian SHAW, Robert F. RATHBONE, Cassandra HILL
  • Patent number: 11851373
    Abstract: Compositions such as concrete compositions are described for use in building materials and products. The composition may comprise an aggregate composition comprising a particulate suppressing component and a cement. The composition may have an impact resistance of at least Class 1 as measured under ANSI/FM 4473. Methods of preparing and using such compositions are also described.
    Type: Grant
    Filed: December 20, 2019
    Date of Patent: December 26, 2023
    Assignee: WESTLAKE ROYAL ROOFING LLC
    Inventors: Russell L. Hill, Robert F. Rathbone, Amitabha Kumar, Darren Schulz, Eric Miller, James Hill, Hamed Maraghechi, Jacob Myers
  • Publication number: 20230235553
    Abstract: Panel systems and related methods of controlling sound transmission are discussed. For example, the panel system may include a sound control component, which may include a foam composite of a polymer and an inorganic filler. The panel system may further include an attachment mechanism, e.g., including at least one fastener, at least one bracket, and/or at least one rail or rail system. The attachment mechanism may be configured to secure the sound control component between a first wall and a second wall, such that the panel system controls sound transmission between the first and second walls.
    Type: Application
    Filed: June 9, 2021
    Publication date: July 27, 2023
    Applicant: WESTLAKE ROYAL BUILDING PRODUCTS INC.
    Inventors: Hamed LAKROUT, Russell L. HILL, Robert F. RATHBONE
  • Patent number: 11707927
    Abstract: Composite panels and methods of preparation are described herein. In some embodiments, the composite panel can include a first fiber reinforcement, a polyurethane composite having a first surface and a second surface opposite the first surface, wherein the first surface is in contact with the first fiber reinforcement; and a cementitious material adjacent the first fiber reinforcement opposite the polyurethane composite. The polyurethane composite can be formed from (i) one or more isocyanates selected from the group consisting of diisocyanates, polyisocyanates, and mixtures thereof, (ii) one or more polyols, and (iii) a particulate filler. The fiber reinforcement can be formed from a woven or non-woven material, such as glass fibers. The composite panel can further include a material, such as a second fiber reinforcement and a cementitious layer, in contact with the second surface of the polyurethane composite. Articles comprising the composite panels are also disclosed.
    Type: Grant
    Filed: April 15, 2016
    Date of Patent: July 25, 2023
    Assignee: Westlake Royal Building Products Inc.
    Inventors: Russell Hill, Amitabha Kumar, Hamed Lakrout, Li Al, Russ Majors, Brian Shaw, Robert F. Rathbone, Cassandra Hill
  • Publication number: 20230069660
    Abstract: Polymer composite materials and methods of preparation are discussed. The composite material may comprise a polyurethane foam and a plurality of inorganic particles dispersed in the polyurethane foam. The composite material may have moisture movement properties, such that (a) a sample of the composite material having a length of 48 inches has a moisture movement of less than 0.15% along the length, and/or (b) a sample having a length of 6 inches has a moisture movement of less than 0.8% along the length, when submerged in 45° C. distilled water for 14 days.
    Type: Application
    Filed: October 20, 2022
    Publication date: March 2, 2023
    Applicant: Westlake Royal Building Products Inc.
    Inventors: Edward F. CASSIDY, Russell L. HILL, Robert F. RATHBONE, Xi ZHANG, Ying ZHANG, Qi CHEN, Amitabha KUMAR
  • Patent number: 11518843
    Abstract: Polymer composite materials and methods of preparation are discussed. The composite material may comprise a polyurethane foam and a plurality of inorganic particles dispersed in the polyurethane foam. The composite material may have moisture movement properties, such that (a) a sample of the composite material having a length of 48 inches has a moisture movement of less than 0.15% along the length, and/or (b) a sample having a length of 6 inches has a moisture movement of less than 0.8% along the length, when submerged in 45° C. distilled water for 14 days.
    Type: Grant
    Filed: February 26, 2019
    Date of Patent: December 6, 2022
    Assignee: Westlake Royal Building Products Inc.
    Inventors: Edward F. Cassidy, Russell L. Hill, Robert F. Rathbone, Xi Zhang, Ying Zhang, Qi Chen, Amitabha Kumar
  • Publication number: 20210187925
    Abstract: Composite panels and methods of preparation are described herein. In some embodiments, the composite panel can include a first fiber reinforcement, a polyurethane composite having a first surface and a second surface opposite the first surface, wherein the first surface is in contact with the first fiber reinforcement; and a cementitious material adjacent the first fiber reinforcement opposite the polyurethane composite. The polyurethane composite can be formed from (i) one or more isocyanates selected from the group consisting of diisocyanates, polyisocyanates, and mixtures thereof, (ii) one or more polyols, and (iii) a particulate filler. The fiber reinforcement can be formed from a woven or non-woven material, such as glass fibers. The composite panel can further include a material, such as a second fiber reinforcement and a cementitious layer, in contact with the second surface of the polyurethane composite. Articles comprising the composite panels are also disclosed.
    Type: Application
    Filed: April 15, 2016
    Publication date: June 24, 2021
    Applicant: Boral IP Holdings (Australia) Pty Limited
    Inventors: Russell HILL, Amitabha KUMAR, Hamed LAKROUT, Li AI, Russ MAJORS, Brian SHAW, Robert F. RATHBONE, Cassandra HILL
  • Patent number: 9284226
    Abstract: The invention provides a cementitious composition comprising a cement component comprising (i) an accelerant, (ii) a calcium sulphate source and (iii) an ettringite forming cement; an aggregate; and optionally water; wherein the cement has a minimum unconfined compressive strength of 1500 psi when tested in accordance with ASTM C1140 and/or C1604 at 15 minutes after placement; methods for its use and concrete formed from it.
    Type: Grant
    Filed: December 8, 2010
    Date of Patent: March 15, 2016
    Assignees: MINOVA INTERNATIONAL LIMITED, UNIVERSITY OF KENTUCKY
    Inventors: Peter Shelley Mills, Thomas L. Robl, Robert F. Rathbone, Robert Benjamin Jewell
  • Publication number: 20120145044
    Abstract: The invention provides a cementitious composition comprising a cement component comprising (i) an accelerant, (ii) a calcium sulphate source and (iii) an ettringite forming cement; an aggregate; and optionally water; wherein the cement has a minimum unconfined compressive strength of 1500 psi when tested in accordance with ASTM C1140 and/or C1604 at 15 minutes after placement; methods for its use and concrete formed from it.
    Type: Application
    Filed: December 8, 2010
    Publication date: June 14, 2012
    Applicants: UNIVERSITY OF KENTUCKY, MINOVA INTERNATIONAL LIMITED
    Inventors: Peter Shelley Mills, Thomas L. Robl, Robert F. Rathbone, Robert Benjamin Jewell