Abstract: A two stage pressure swing adsorption process is set forth for producing high purity oxygen from a feed air stream wherein carbon dioxide, water and preferably nitrogen are removed in the first stage and wherein an oxygen selective adsorbent is used to adsorb oxygen in the second stage. The oxygen product is recovered upon depressurization of the second stage. The high purity of the oxygen product is achieved by rinsing the oxygen selective adsorbent with oxygen prior to the depressurization step. A key to the present invention is that the effluent streams from the second stage feed and rinse steps are used to regenerate the first stage adsorbent(s) in a specific regeneration scheme.

Abstract: A two stage pressure swing adsorption process is set forth for producing the less strongly adsorbed component of a feed gas mixture wherein the first stage utilizes a first adsorbent for bulk removal of the more strongly adsorbed component and wherein the second stage utilizes a second adsorbent for trace removal of the more strongly adsorbed component. A further feature of the present invention is that the desorbed gas from the second stage's depressurization step (consisting primarily of the desired less strongly adsorbed component) is recycled to the first stage in order to improve its performance. In a preferred embodiment of the present invention, high purity nitrogen (less than 1000 ppm oxygen, preferably less than 100 ppm oxygen) is produced from an air feed using a kinetically controlled carbon molecular sieve adsorbent in the first stage and an equilibrium controlled metal complex-based adsorbent in the second stage.

Abstract: The present invention is a separation process for atmospheric gases. In the process, an atmospheric gas stream, for example air, is compressed and may be partly condensed prior to introduction into a vortex tube air separator. The performance of the tube separation can be upgraded, i.e. by improving the concentration and/or purity of the main oxygen stream, by enhancing the separator efficiency of the vortex tube (VT) apparatus. One approach is by selectively refrigerating the cold end of the tube with partial recycle of nitrogen gas waste stream, effecting a rectification section. Another approach is to increase the heat transfer between the outlet gas stream and the liquid film flowing along the curvilinear periphery of the separator means, by mechanical innovations in its configuration.

Abstract: The present invention involves an efficient process for separating selected components of a gas stream by integrating a cryogenic separation unit and a membrane separation unit. Two embodiments provide for the concurrent generation of an argon-rich stream in the gas or liquid phase, along with a nitrogen-rich product stream, both being produced from a stream normally comprising oxygen, nitrogen, and argon, e.g., air.Broadly, the novel system uses a membrane means to preferentially reject the oxygen component from the recycle stream of the cryogenic unit, concurrently accumulating the argon component to allow its separation as an argon-enriched product stream.

Abstract: The present invention relates to a water-gas shift process which is carried out in a non-aqueous, high boiling liquid medium, either in an ebullated or slurry mode. The function of the liquid is to provide a heat sink for the exothermic reaction thereby allowing for better performance and longer catalyst life. The process, termed "liquid phase shift" (LPS) preferably uses commercially available vapor-phase low temperature shift (LTS) catalysts to accomplish the shift reaction. Because of the isothermality of the LPS process and its ability therefore to take advantage of higher catalyst activity, the average operating temperature is typically 260.degree. C. (500.degree. F.). This compares favorably to the lower average operating temperature for the conventional vapor-phase LTS process, which is typically 240.degree. C. (465.degree. F.). In addition, the LPS process can handle high carbon monoxide content feeds, e.g. 75 vol % carbon monoxide on a dry basis, without experiencing excessive catalyst deactivation.

Abstract: The present invention relates to a process for improving reactor volumetric productivity in the production of methanol wherein a synthesis feed gas stream containing hydrogen and carbon oxides is contacted with a catalyst slurry containing greater than about 25 wt % of a powdered copper-containing catalyst having a porosity of from about 30% to 70%. Volumetric productivity is maximized in the process by controlling a single parameter, gas holdup, wherein holdup is maintained within the range of about 14% to 26%.

Abstract: A chemical absorptive separation of air in multiple stage of absorption and desorption is performed with partial recycle of absorbent between stages of desorption necessary to match equilibrium conditions in the various stages of absorption. This allows reduced absorbent flow, reduced energy demand and reduced capital costs.

Abstract: A coal liquefaction system is disclosed with a novel preasphaltene recycle from a supercritical extraction unit to the slurry mix tank wherein the recycle stream contains at least 90% preasphaltenes (benzene insoluble, pyridine soluble organics) with other residual materials such as unconverted coal and ash. This subject process results in the production of asphaltene materials which can be subjected to hydrotreating to acquire a substitute for No. 6 fuel oil. The preasphaltene-predominant recycle reduces the hydrogen consumption for a process where asphaltene material is being sought.