Abstract: An earplug is provided including an elongated stem including opposite first and second ends, a flange element disposed circumferentially on the stem and extending from the first end toward the second end delimiting a space between the flange element and the stem, a rib support element formed on an inner surface of the flange element in the space between the flange element and the stem, and a stem component disposed in a cavity formed in the stem, wherein the elongated stem, the flange element, and the rib support element are integrally formed of a resilient polymeric material and wherein the stem component is formed of a semi-rigid material and is bonded with the resilient polymeric material at the cavity.

Abstract: An earplug is provided including an elongated stem including opposite first and second ends, a flange element disposed circumferentially on the stem and extending from the first end toward the second end delimiting a space between the flange element and the stem, a rib support element formed on an inner surface of the flange element in the space between the flange element and the stem, and a stem component disposed in a cavity formed in the stem, wherein the elongated stem, the flange element, and the rib support element are integrally formed of a resilient polymeric material and wherein the stem component is formed of a semi-rigid material and is bonded with the resilient polymeric material at the cavity.

Abstract: An earplug is provided including an elongate stem component having a first end and an opposite second end, a first flange disposed on the stem proximate the first end, a second flange disposed on the stem adjacent the first flange, a third flange disposed on the stem adjacent the second flange, opposite the first flange, and proximate the second end, a rib support element formed on the first, second, and third flanges, wherein, the first, second, and third flanges comprise generally hemispherical flange elements extending from the stem in a direction toward the second end such that a generally annular space is formed between inner surfaces of the first, second, and third flanges and the stem, and wherein the rib support element is formed on the inner surfaces.

Abstract: The invention provides a stem for an earplug and an earplug incorporating the stem where the stem includes an attachment portion configured to receive and retain a sound attenuating element, the attachment portion extending substantially along an attachment axis, and a handle portion extending from the attachment portion substantially along a handle axis, where at least part of the handle axis is non-collinear with respect to the attachment axis.

Abstract: A hearing protection device is provided including a stem, a protrusion formed on the stem, an articulation point formed on the stem, and a sound attenuating element including a cavity, where the protrusion is disposed in locking engagement within the cavity to releasably attach the stem to the sound attenuating element, and where the stem is configured to at least partially articulate about the articulation point.

Abstract: A hearing device including a foam, a foam insertable portion, a component, and a foam handle portion, and a method of forming the same. The component is nestable with and bondable with the foam such that the component is at least partially within the foam insertable portion and the foam handle portion. The hearing protective device includes earplugs attached to a flexible cord, under-the-chin element, or headband. A method of making a hearing protective device including disposing a component into a mold, introducing a foam or foamable mixture into the mold, causing the foam to rise such that the component is nested within and bonded with the foam.

Abstract: A hearing device including a foam, a foam insertable portion, a component, and a foam handle portion, and a method of forming the same. The component is nestable with and bondable with the foam such that the component is at least partially within the foam insertable portion and the foam handle portion. The hearing protective device includes earplugs attached to a flexible cord, under-the-chin element, or headband. A method of making a hearing protective device including disposing a component into a mold, introducing a foam or foamable mixture into the mold, causing the foam to rise such that the component is nested within and bonded with the foam.

Abstract: A hearing protection device insertable into an earcanal is provided, the device generally including a stem portion, a sound attenuating portion affixed to and extending at least partially over the stem portion, and a volume of space disposed between and delimited by the sound attenuating portion and the stem portion, where at least a part of the sound attenuating portion is collapsible into the volume of space during insertion of the hearing protection device into the earcanal.

Abstract: The present invention provides an earplug formed of a body and a stem member. The body has an insertion end and an opposing second end and further includes a stem channel formed therein. The stem member is disposed within the stem channel of the body so, as to securely couple the stem member to the body for easy insertion of the earplug into an ear of the wearer. According to the present invention, the stem member is formed of a material such that insertion of the earplug into the ear results in the stiffness of the stem member decreasing such that the stem member becomes less stiff upon being inserted and positioned within the ear. Advantageously, the design and/or material of the stem member permits the earplug to be stiff for insertion thereof into the ear; however, the preferred material used to form the stem member exhibits a softening characteristic such that upon insertion into the ear, the stem member softens.

Abstract: An earplug is provided including an elongate stem component having a first end and an opposite second end, a first flange disposed on the stem proximate the first end, a second flange disposed on the stem adjacent the first flange, a third flange disposed on the stem adjacent the second flange, opposite the first flange, and proximate the second end, a rib support element formed on the first, second, and third flanges, wherein, the first, second, and third flanges comprise generally hemispherical flange elements extending from the stem in a direction toward the second end such that a generally annular space is formed between inner surfaces of the first, second, and third flanges and the stem, and wherein the rib support element is formed on the inner surfaces.

Abstract: An earplug uses damping to render unimportant a Helmholtz resonance between the acoustic mass intrinsic to a sound channel thereof and the compliance of air in the earcanal, in combination with a readily manufacturable external structure coupled to the sound channel to increase response characteristics at higher frequencies in a predictable and well controlled manner in order to provide a highly desireable uniform frequency response.