Patents by Inventor Robert Falken

Robert Falken has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20250098816
    Abstract: A shoe insole includes an insole padding having a bottom surface and a top surface. The insole padding is comprised of vertically oriented non-woven fibers. The non-woven fibers that comprise the insole padding are generally vertically oriented relative to the bottom surface and the top surface of the insole padding.
    Type: Application
    Filed: December 10, 2024
    Publication date: March 27, 2025
    Applicant: O2 Partners, LLC
    Inventor: Robert FALKEN
  • Patent number: 12226971
    Abstract: This document discloses a process for manufacturing recyclable injection molded microcellular foams for use in, footwear components, seating components, protective gear components, and watersport accessories. The process includes the steps of providing a thermoplastic polymer which comprises at least one monomer derived from depolymerized post-consumer plastic, inserting a fluid into a barrel of a molding apparatus. The fluid is introduced under temperature and pressure conditions to produce a super critical fluid. The process further includes mixing the thermoplastic polymer and super critical fluid so as to create a single phase solution, and injecting the single phase solution into a mold of an injection molding machine under gas counter pressure. The process further includes foaming the single phase solution by controlling the head and temperature conditions within the mold.
    Type: Grant
    Filed: March 11, 2021
    Date of Patent: February 18, 2025
    Assignee: O2 Partners, LLC
    Inventor: Robert Falken
  • Patent number: 12194704
    Abstract: This document discloses a process for manufacturing recyclable injection molded microcellular foams for use in, footwear components, seating components, protective gear components, and watersport accessories. The process includes the steps of providing a thermoplastic polymer which comprises at least one monomer derived from depolymerized post-consumer plastic, inserting a fluid into a barrel of a molding apparatus. The fluid is introduced under temperature and pressure conditions to produce a super critical fluid. The process further includes mixing the thermoplastic polymer and super critical fluid so as to create a single phase solution, and injecting the single phase solution into a mold of an injection molding machine under gas counter pressure. The process further includes foaming the single phase solution by controlling the head and temperature conditions within the mold.
    Type: Grant
    Filed: August 7, 2023
    Date of Patent: January 14, 2025
    Assignee: O2 Partners, LLC
    Inventor: Robert Falken
  • Publication number: 20240279511
    Abstract: An advanced hair removal and sculpting apparatus and method is disclosed, which includes specially designed hair removing strips, an applicator stick, and an applicator stick system. The hair removing strips are a central innovation of the present apparatus, tailored in various sizes and shapes for different body contours. These strips are constructed from skin-friendly materials with a unique pressure-sensitive adhesive layer, capable of effectively removing hair from body areas with minimal discomfort. The applicator stick features an adhesive coated tip at one end that comprises a unique pressure-sensitive adhesive. This applicator stick is adept at precisely removing hair, particularly nose, ear, and eyebrow hairs. The adhesive formulation of the present invention balances strong hair adherence with gentle removal, incorporating soothing agents for skin care.
    Type: Application
    Filed: February 17, 2024
    Publication date: August 22, 2024
    Inventor: Robert Falken
  • Publication number: 20240209568
    Abstract: The present disclosure provides an artificial leather material that is recyclable, or biodegradable and/or industrially compostable, and methods for making the same. In some embodiments, an artificial leather of the present disclosure includes a core material and an outer polymer layer disposed on at least one surface of the core material, wherein the outer polymer layer includes or consists of one or more bio-derived polymers. In further embodiments, an artificial leather of the present disclosure includes a core material and an outer polymer layer disposed on at least one surface of the core material, wherein at least the outer polymer layer includes or consists of one or more recyclable polymers.
    Type: Application
    Filed: April 21, 2022
    Publication date: June 27, 2024
    Applicant: O2 Partners, LLC
    Inventor: Robert Falken
  • Publication number: 20240150540
    Abstract: A process for producing a flexible foam includes introducing a masterbatch material into an extruder, the masterbatch material consisting essentially of one or more thermoplastic polymers that are recycled, recyclable, biodegradable, and/or compostable, mixing an inert gas with the masterbatch material, extruding the masterbatch material through the extruder to form a polymer melt, passing the polymer melt through a die to form an extrudate, and allowing the extrudate to expand into a foam.
    Type: Application
    Filed: January 16, 2024
    Publication date: May 9, 2024
    Applicant: O2 Partners, LLC
    Inventor: Robert FALKEN
  • Patent number: 11912843
    Abstract: A process for producing a flexible foam includes introducing a masterbatch material into an extruder, the masterbatch material consisting essentially of one or more thermoplastic polymers that are recycled, recyclable, biodegradable, and/or compostable, mixing an inert gas with the masterbatch material, extruding the masterbatch material through the extruder to form a polymer melt, passing the polymer melt through a die to form an extrudate, and allowing the extrudate to expand into a foam.
    Type: Grant
    Filed: December 19, 2022
    Date of Patent: February 27, 2024
    Assignee: O2 PARTNERS, LLC
    Inventor: Robert Falken
  • Publication number: 20240058997
    Abstract: A process for injection molded microcellular foaming various flexible foam compositions from biodegradable and industrially compostable bio-derived thermoplastic resins for use in, for example, footwear components, seating components, protective gear components, and watersport accessories wherein a process of manufacturing includes the steps of: producing a suitable thermoplastic biopolymer or biopolymer blend; injection molding the thermoplastic biopolymer or biopolymer blend into a suitable mold shape with inert nitrogen gas; controlling the polymer melt, pressure, temperature, and time such that a desirable flexible foam is formed; and utilizing gas counterpressure in the injection molding process to ensure the optimal foam structure with the least amount of cosmetic defects and little to no plastic skin on the outside of the foamed structure.
    Type: Application
    Filed: October 27, 2023
    Publication date: February 22, 2024
    Applicant: O2 Partners, LLC
    Inventor: Robert Falken
  • Publication number: 20240042660
    Abstract: This document discloses a process for manufacturing recyclable injection molded microcellular foams for use in, footwear components, seating components, protective gear components, and watersport accessories, The process includes the steps of providing a thermoplastic polymer which comprises at least one monomer derived from depolymerized postconsumer plastic, inserting a fluid into a barrel of a molding apparatus. The fluid is introduced under temperature and pressure conditions to produce a super critical fluid. The process further includes mixing the thermoplastic polymer and super critical fluid so as to create a single phase solution, and injecting the single phase solution into a mold of an injection molding machine under gas counter pressure. The process further includes foaming the single phase solution by controlling the head and temperature conditions within the mold.
    Type: Application
    Filed: November 24, 2021
    Publication date: February 8, 2024
    Applicant: O2 Partners, LLC
    Inventors: Robert Falken, Glenn A. Barrett, John Robert Barrett
  • Patent number: 11833724
    Abstract: A process for injection molded microcellular foaming various flexible foam compositions from biodegradable and industrially compostable bio-derived thermoplastic resins for use in, for example, footwear components, seating components, protective gear components, and watersport accessories wherein a process of manufacturing includes the steps of: producing a suitable thermoplastic biopolymer or biopolymer blend; injection molding the thermoplastic biopolymer or biopolymer blend into a suitable mold shape with inert nitrogen gas; controlling the polymer melt, pressure, temperature, and time such that a desirable flexible foam is formed; and utilizing gas counterpressure in the injection molding process to ensure the optimal foam structure with the least amount of cosmetic defects and little to no plastic skin on the outside of the foamed structure.
    Type: Grant
    Filed: December 23, 2022
    Date of Patent: December 5, 2023
    Assignee: O2 Partners, LLC
    Inventor: Robert Falken
  • Publication number: 20230382068
    Abstract: This document discloses a process for manufacturing recyclable injection molded microcellular foams for use in, footwear components, seating components, protective gear components, and watersport accessories. The process includes the steps of providing a thermoplastic polymer which comprises at least one monomer derived from depolymerized post-consumer plastic, inserting a fluid into a barrel of a molding apparatus. The fluid is introduced under temperature and pressure conditions to produce a super critical fluid. The process further includes mixing the thermoplastic polymer and super critical fluid so as to create a single phase solution, and injecting the single phase solution into a mold of an injection molding machine under gas counter pressure. The process further includes foaming the single phase solution by controlling the head and temperature conditions within the mold.
    Type: Application
    Filed: August 7, 2023
    Publication date: November 30, 2023
    Applicant: O2 Partners, LLC
    Inventor: Robert Falken
  • Patent number: 11793273
    Abstract: This document discloses antistatic shoe insoles that include a flexible foam layer and antistatic filaments of textile material interspersed throughout the foam layer and extending passed or exposed at the surface of the shoe insole and methods of making such an antistatic shoe insole. The antistatic filaments are needle punched through the foam layer. The antistatic filaments may be any suitable antistatic material blended with any felt fiber such as wool fiber, cotton fiber, polyester fiber, or the like.
    Type: Grant
    Filed: June 8, 2022
    Date of Patent: October 24, 2023
    Assignee: O2 Partners, LLC
    Inventors: Daniel Loyley, Robert Falken, Fabio Zanotto
  • Patent number: 11718055
    Abstract: This document discloses a process for manufacturing recyclable injection molded microcellular foams for use in, footwear components, seating components, protective gear components, and watersport accessories. The process includes the steps of providing a thermoplastic polymer which comprises at least one monomer derived from depolymerized post-consumer plastic, inserting a fluid into a barrel of a molding apparatus. The fluid is introduced under temperature and pressure conditions to produce a super critical fluid. The process further includes mixing the thermoplastic polymer and super critical fluid so as to create a single phase solution, and injecting the single phase solution into a mold of an injection molding machine under gas counter pressure. The process further includes foaming the single phase solution by controlling the head and temperature conditions within the mold.
    Type: Grant
    Filed: October 7, 2022
    Date of Patent: August 8, 2023
    Assignee: O2 Partners, LLC
    Inventor: Robert Falken
  • Publication number: 20230240410
    Abstract: This document discloses antistatic shoe insoles that include a flexible foam layer and antistatic filaments of textile material interspersed throughout the foam layer and extending passed or exposed at the surface of the shoe insole and methods of making such an antistatic shoe insole. The antistatic filaments are needle punched through the foam layer. The antistatic filaments may be any suitable antistatic material blended with any felt fiber such as wool fiber, cotton fiber, polyester fiber, or the like.
    Type: Application
    Filed: April 11, 2023
    Publication date: August 3, 2023
    Applicant: O2 Partners, LLC
    Inventors: Daniel Loyley, Robert Falken, Fabio Zanotto
  • Patent number: D997571
    Type: Grant
    Filed: May 5, 2023
    Date of Patent: September 5, 2023
    Assignee: O2 Partners, LLC
    Inventor: Robert Falken
  • Patent number: D999507
    Type: Grant
    Filed: August 23, 2019
    Date of Patent: September 26, 2023
    Assignee: O2 Partners, LLC
    Inventors: Robert Falken, Avi Cohen
  • Patent number: D1000084
    Type: Grant
    Filed: April 22, 2021
    Date of Patent: October 3, 2023
    Assignee: O2 Partners, LLC
    Inventor: Robert Falken
  • Patent number: D1000097
    Type: Grant
    Filed: October 17, 2022
    Date of Patent: October 3, 2023
    Assignee: O2 Partners, LLC
    Inventor: Robert Falken
  • Patent number: D1000821
    Type: Grant
    Filed: October 17, 2022
    Date of Patent: October 10, 2023
    Assignee: O2 Partners, LLC
    Inventor: Robert Falken
  • Patent number: D1020199
    Type: Grant
    Filed: August 18, 2023
    Date of Patent: April 2, 2024
    Assignee: O2 PARTNERS, LLC
    Inventor: Robert Falken