Abstract: A power tool is provided an electric motor, a nosecone assembly having a metal body, a terminal block that couples to a removable battery pack, and an electronic power module that regulates supply of electric current from the battery pack to the motor. A discharge wire is coupled to the terminal block on a first end and to the metal body of the nosecone assembly on a second end to provide a discharge path from the nosecone directly to the battery pack bypassing the electronic power module.

Abstract: An actuator assembly for a power tool includes an actuator with a permanent magnet. The actuator is moveable between a first position for a first mode of operation, and a second position for a second mode of operation. A first positioning member is adjacent the first position composed of a ferromagnetic material to attract the permanent magnet. A second positioning member is adjacent the second position and composed of a ferromagnetic material to attract the permanent magnet. An electromagnet may be energized to move the actuator between the first position and the second position. When the electromagnet is not energized and the actuator is in the first position, the actuator is retained in the first position. When the electromagnet is not energized and the actuator is in the second position, the actuator is retained in the second position. When the electromagnet is energized, the actuator moves between the first and second positions.

Abstract: An actuator assembly for a power tool includes an actuator with a permanent magnet. The actuator is moveable between a first position for a first mode of operation, and a second position for a second mode of operation. A first positioning member is adjacent the first position composed of a ferromagnetic material to attract the permanent magnet. A second positioning member is adjacent the second position and composed of a ferromagnetic material to attract the permanent magnet. An electromagnet may be energized to move the actuator between the first position and the second position. When the electromagnet is not energized and the actuator is in the first position, the actuator is retained in the first position. When the electromagnet is not energized and the actuator is in the second position, the actuator is retained in the second position. When the electromagnet is energized, the actuator moves between the first and second positions.

Abstract: First and second dies can be coupled to a pair of arms on a threaded rod cutting machine. The first die has a body with a front face, a rear face, a side face extending between the front face and the rear face, and a first threaded recess in the first side face and configured to receive a threaded rod to be cut. Crests and troughs of the first thread are aligned with troughs and crests of the threaded rod when the first die engages the rod. The second die has a body with a front face, a side face extending between the front face and the rear face, and a second threaded recess in the side face and configured to receive the threaded rod. Crests and troughs of the second thread are axially offset from troughs and crests of the threaded rod when the second die engages the rod.

Abstract: A configurable motor system includes a housing having an electrical power input and an interface receptacle, an electric motor received in the housing, an output shaft rotationally driven by the electric motor, a motor control circuit received in the housing and configured to control power delivery from the electrical power input to the electric motor and a modular interface in communication with the motor control circuit through the interface receptacle. The modular interface is configured to receive one or more user inputs and to direct the motor control circuit to control power delivery to the electric motor based on the user input and based on pre-programmed instructions corresponding to a tool to which the motor system is attached.

Abstract: An actuator assembly for a power tool includes an actuator with a permanent magnet. The actuator is moveable between a first position for a first mode of operation, and a second position for a second mode of operation. A first positioning member is adjacent the first position composed of a ferromagnetic material to attract the permanent magnet. A second positioning member is adjacent the second position and composed of a ferromagnetic material to attract the permanent magnet. An electromagnet may be energized to move the actuator between the first position and the second position. When the electromagnet is not energized and the actuator is in the first position, the actuator is retained in the first position. When the electromagnet is not energized and the actuator is in the second position, the actuator is retained in the second position. When the electromagnet is energized, the actuator moves between the first and second positions.

Abstract: First and second dies can be coupled to a pair of arms on a threaded rod cutting machine. The first die has a body with a front face, a rear face, a side face extending between the front face and the rear face, and a first threaded recess in the first side face and configured to receive a threaded rod to be cut. Crests and troughs of the first thread are aligned with troughs and crests of the threaded rod when the first die engages the rod. The second die has a body with a front face, a side face extending between the front face and the rear face, and a second threaded recess in the side face and configured to receive the threaded rod. Crests and troughs of the second thread are axially offset from troughs and crests of the threaded rod when the second die engages the rod.

Abstract: An impact wrench, includes a housing including a handle. A rotating anvil is supported by the housing and includes a polygonal head adapted for receiving a socket thereon. A socket retention device is mounted to the polygonal head of the rotating anvil for securing a socket to the polygonal head. A socket release mechanism includes an actuator mounted to the housing and operable to disengage the socket retention device from the socket to allow the socket to be removed from the anvil.

Abstract: A bit retention device includes a shaft having a sidewall defining a hexagonal cavity extending from a first end thereof and a ball groove extending through the sidewall and communicating with the hexagonal cavity. A ball is disposed in the ball groove and a ball spring engages the ball and biases the ball toward the first end. An actuator sleeve surrounding the shaft includes an internal ramp engaging the ball. A spring biased plunger assembly is disposed in the bore for biasing a bit received in the bore in a direction toward the insertion end.

Abstract: A power tool is provided including a housing and an electric motor disposed in the housing. The motor includes a stator having a lamination stack having separately-formed pole pieces and field coils disposed on the pole pieces, and an armature disposed in the stator. An end ring is disposed at an end of the lamination stack, the end ring including at least two ring pieces mated together around a portion of the field coils extending beyond pole tips of the pole pieces.

Abstract: A bit retention device includes a shaft having a sidewall defining a hexagonal cavity extending from a first end thereof and a ball groove extending through the sidewall and communicating with the hexagonal cavity. A ball is disposed in the ball groove and a ball spring engages the ball and biases the ball toward the first end. An actuator sleeve surrounding the shaft includes an internal ramp engaging the ball. A spring biased plunger assembly is disposed in the bore for biasing a bit received in the bore in a direction toward the insertion end.

Abstract: A power tool including a end effector rotatable with respect to the housing, a collar rotatable with respect to the housing, a printed circuit board (PCB) rotatably fixed with respect to the housing, and a light element operatively connected to the PCB and adjacent to the end effector and in a recess of the collar and located to illuminate a workpiece machined by the power tool. A method of providing light for a workpiece being machined by a power tool including locating lighting elements around a spindle of a power tool, aligning the lighting elements to shine light on a workpiece being machined by the power tool, operatively connecting the lighting elements to a PCB, containing and supporting the PCB with a guide, supporting wires configured to provide power to the PCB with the guide, locating the lighting elements, PCB and guide in a rotatable collar, and preventing the lighting elements, PCB and guide from rotating when the collar rotates.

Abstract: A power tool includes a housing having a large diameter rear portion and a narrow diameter nosepiece. An end effector is rotatably coupled to the housing. A holder with a substantially annular holder body is received over the nosepiece and non-rotatably coupled to the housing. A substantially annular cover having at least one transparent surface, and an internal annular groove, is received at least partially inside the holder body, and non-rotatably and axially fixed with respect to the holder. A substantially annular printed circuit board is received at least partially inside the annular groove in the cover, and non-rotatably and axially fixed with respect to the cover. A plurality of lighting elements is operatively connected to the printed circuit board and radially disposed about the printed circuit board. The lighting elements are aligned with the at least one transparent surface so as to illuminate a workpiece.

Abstract: A power tool having a housing, an electric motor disposed in the housing, and a spindle drivingly attached to the electric motor. The spindle includes a cavity adapted for receiving a bit therein and a window extending through the spindle in communication with the cavity. The power tool further has a retention device including a bit engaging member disposed within the housing and operable to extend through the window and retain a bit within the cavity. The power tool still further has an actuator operable by a user externally of the housing to disengage the bit engaging member from a bit received in the cavity and, finally, a mechanical interconnection system operably coupled between the actuator and the retention device to actuate the retention device in response to the actuator, wherein the mechanical interconnection is disposed within the housing.

Abstract: A bit retention device includes a shaft having a sidewall defining a hexagonal cavity extending from a first end thereof and a ball groove extending through the sidewall and communicating with the hexagonal cavity. A ball is disposed in the ball groove and a ball spring engages the ball and biases the ball toward the first end. An actuator sleeve surrounding the shaft includes an internal ramp engaging the ball. A spring biased plunger assembly is disposed in the bore for biasing a bit received in the bore in a direction toward the insertion end.

Abstract: A bit retention device includes a shaft having a sidewall defining a hexagonal cavity extending from a first end thereof and a ball groove extending through the sidewall and communicating with the hexagonal cavity. A ball is disposed in the ball groove and a ball spring engages the ball and biases the ball toward the first end. An actuator sleeve surrounding the shaft includes an internal ramp engaging the ball. The internal ramp includes a shallow ramp portion having a first angle of inclination with respect to a center axis and a steep ramp portion having a second angle of inclination with respect to said center axis of said shaft that is greater than the first angle of inclination. A spring biased plunger assembly is disposed in the bore for biasing a bit received in the bore in a direction toward the insertion end.

Abstract: A power tool includes a housing having a large diameter rear portion and a narrow diameter nosepiece. An end effector is rotatably coupled to the housing. A holder with a substantially annular holder body is received over the nosepiece and non-rotatably coupled to the housing. A substantially annular cover having at least one transparent surface, and an internal annular groove, is received at least partially inside the holder body, and non-rotatably and axially fixed with respect to the holder. A substantially annular printed circuit board is received at least partially inside the annular groove in the cover, and non-rotatably and axially fixed with respect to the cover. A plurality of lighting elements is operatively connected to the printed circuit board and radially disposed about the printed circuit board. The lighting elements are aligned with the at least one transparent surface so as to illuminate a workpiece.

Abstract: A power tool having a housing, an electric motor disposed in the housing, and a spindle drivingly attached to the electric motor. The spindle includes a cavity adapted for receiving a bit therein and a window extending through the spindle in communication with the cavity. The power tool further has a retention device including a bit engaging member disposed within the housing and operable to extend through the window and retain a bit within the cavity. The power tool still further has an actuator operable by a user externally of the housing to disengage the bit engaging member from a bit received in the cavity and, finally, a mechanical interconnection system operably coupled between the actuator and the retention device to actuate the retention device in response to the actuator, wherein the mechanical interconnection is disposed within the housing.

Abstract: A power tool including a end effector rotatable with respect to the housing, a collar rotatable with respect to the housing, a printed circuit board (PCB) rotatably fixed with respect to the housing, and a light element operatively connected to the PCB and adjacent to the end effector and in a recess of the collar and located to illuminate a workpiece machined by the power tool. A method of providing light for a workpiece being machined by a power tool including locating lighting elements around a spindle of a power tool, aligning the lighting elements to shine light on a workpiece being machined by the power tool, operatively connecting the lighting elements to a PCB, containing and supporting the PCB with a guide, supporting wires configured to provide power to the PCB with the guide, locating the lighting elements, PCB and guide in a rotatable collar, and preventing the lighting elements, PCB and guide from rotating when the collar rotates.

Abstract: A bit retention device includes a shaft having a sidewall defining a hexagonal cavity extending from a first end thereof and a ball groove extending through the sidewall and communicating with the hexagonal cavity. A ball is disposed in the ball groove and a ball spring engages the ball and biases the ball toward the first end. An actuator sleeve surrounding the shaft includes an internal ramp engaging the ball. A spring biased plunger assembly is disposed in the bore for biasing a bit received in the bore in a direction toward the insertion end.