Patents by Inventor Robert G. O'Connor

Robert G. O'Connor has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9767996
    Abstract: Disclosed herein are various embodiments, including an electrostatic screen for use in a plasma processing chamber with a plurality of electrical leads. A plurality of petal groups is provided with each petal group comprising a substantially-flat structure, wherein each petal group is electrically connected to at least one electrical lead of the plurality of electrical leads and wherein each petal group is insulated from any other petal group, wherein the plurality of petal groups form a radial symmetry around a vertical axis. Each substantially flat structure comprises a sector of a conductive annulus and a plurality of conductive petals, each connected to the sector of the conductive annulus, wherein the at least one electrical lead is connected to substantially equal potential locations in each petal group.
    Type: Grant
    Filed: August 21, 2015
    Date of Patent: September 19, 2017
    Assignee: Lam Research Corporation
    Inventors: Robert G. O'Neill, Neil M. P. Benjamin, Jie Zhang
  • Publication number: 20170053782
    Abstract: Disclosed herein are various embodiments, including an electrostatic screen for use in a plasma processing chamber with a plurality of electrical leads. A plurality of petal groups is provided with each petal group comprising a substantially-flat structure, wherein each petal group is electrically connected to at least one electrical lead of the plurality of electrical leads and wherein each petal group is insulated from any other petal group, wherein the plurality of petal groups form a radial symmetry around a vertical axis. Each substantially flat structure comprises a sector of a conductive annulus and a plurality of conductive petals, each connected to the sector of the conductive annulus, wherein the at least one electrical lead is connected to substantially equal potential locations in each petal group.
    Type: Application
    Filed: August 21, 2015
    Publication date: February 23, 2017
    Inventors: Robert G. O'Neill, Neil M. P. Benjamin, Jie Zhang
  • Patent number: 9546432
    Abstract: A method of forming a dense oxide coating on an aluminum component of semiconductor processing equipment comprises cold spraying a layer of pure aluminum on a surface of the aluminum component to a predetermined thickness. A dense oxide coating is then formed on the layer of pure aluminum using a plasma electrolytic oxidation process, wherein the plasma electrolytic oxidation process causes the layer of pure aluminum to undergo microplasmic discharges, thus forming the dense oxide coating on the layer of pure aluminum on the surface of the aluminum component.
    Type: Grant
    Filed: August 4, 2015
    Date of Patent: January 17, 2017
    Assignee: LAM RESEARCH CORPORATION
    Inventors: Hong Shih, Lin Xu, John Michael Kerns, William Charles, John Daugherty, Sivakami Ramanathan, Russell Ormond, Robert G. O'Neill, Tom Stevenson
  • Patent number: 9412670
    Abstract: A system and method of applying power to a target plasma chamber include, characterizing a no plasma performance slope of the target plasma chamber, applying a selected plasma recipe to a first wafer in the target chamber, the selected plasma recipe includes a selected power set point value and monitoring a recipe factor value on the RF electrode. A ratio of process efficiency is generated comparing the reference chamber and the target chamber, the generating using as inputs the no plasma performance slopes of the target chamber and the reference chamber and the monitored recipe factor value. An adjusted power set point value is calculated, the adjusted power set point configured to cause power delivered to a plasma formed in the target chamber to match power that would be delivered to a reference plasma formed in the reference chamber.
    Type: Grant
    Filed: May 23, 2013
    Date of Patent: August 9, 2016
    Assignee: Lam Research Corporation
    Inventors: Robert G. O'Neill, Arthur Sato, Eric Tonnis, Seetharaman Ramachandran, Shang-I Chou
  • Patent number: 9337002
    Abstract: Components of semiconductor material processing chambers are disclosed, which may include a substrate and at least one corrosion-resistant coating formed on a surface thereof. The at least one corrosion-resistant coating is a high purity metal coating formed by a cold-spray technique. An anodized layer can be formed on the high purity metal coating. The anodized layer comprises a process-exposed surface of the component. Semiconductor material processing apparatuses including one or more of the components are also disclosed, the components being selected from the group consisting of a chamber liner, an electrostatic chuck, a focus ring, a chamber wall, an edge ring, a plasma confinement ring, a substrate support, a baffle, a gas distribution plate, a gas distribution ring, a gas nozzle, a heating element, a plasma screen, a transport mechanism, a gas supply system, a lift mechanism, a load lock, a door mechanism, a robotic arm and a fastener.
    Type: Grant
    Filed: March 12, 2013
    Date of Patent: May 10, 2016
    Assignee: LAM RESEARCH CORPORATION
    Inventors: John Daugherty, Hong Shih, Lin Xu, Anthony Amadio, Robert G. O'Neill, Peter Holland, Sivakami Ramanathan, Tae Won Kim, Duane Outka, John Michael Kerns, Sonia Castillo
  • Publication number: 20150337450
    Abstract: A method of forming a dense oxide coating on an aluminum component of semiconductor processing equipment comprises cold spraying a layer of pure aluminum on a surface of the aluminum component to a predetermined thickness. A dense oxide coating is then formed on the layer of pure aluminum using a plasma electrolytic oxidation process, wherein the plasma electrolytic oxidation process causes the layer of pure aluminum to undergo microplasmic discharges, thus forming the dense oxide coating on the layer of pure aluminum on the surface of the aluminum component.
    Type: Application
    Filed: August 4, 2015
    Publication date: November 26, 2015
    Applicant: LAM RESEARCH CORPORATION
    Inventors: Hong SHIH, Lin XU, John Michael KERNS, William CHARLES, John DAUGHERTY, Sivakami RAMANATHAN, Russell ORMOND, Robert G. O'NEILL, Tom STEVENSON
  • Patent number: 9123651
    Abstract: A method of forming a dense oxide coating on an aluminum component of semiconductor processing equipment comprises cold spraying a layer of pure aluminum on a surface of the aluminum component to a predetermined thickness. A dense oxide coating is then formed on the layer of pure aluminum using a plasma electrolytic oxidation process, wherein the plasma electrolytic oxidation process causes the layer of pure aluminum to undergo microplasmic discharges, thus forming the dense oxide coating on the layer of pure aluminum on the surface of the aluminum component.
    Type: Grant
    Filed: March 27, 2013
    Date of Patent: September 1, 2015
    Assignee: LAM RESEARCH CORPORATION
    Inventors: Hong Shih, Lin Xu, John Michael Kerns, William Charles, John Daugherty, Sivakami Ramanathan, Russell Ormond, Robert G. O'Neill, Tom Stevenson
  • Publication number: 20140349417
    Abstract: A system and method of applying power to a target plasma chamber include, characterizing a no plasma performance slope of the target plasma chamber, applying a selected plasma recipe to a first wafer in the target chamber, the selected plasma recipe includes a selected power set point value and monitoring a recipe factor value on the RF electrode. A ratio of process efficiency is generated comparing the reference chamber and the target chamber, the generating using as inputs the no plasma performance slopes of the target chamber and the reference chamber and the monitored recipe factor value. An adjusted power set point value is calculated, the adjusted power set point configured to cause power delivered to a plasma formed in the target chamber to match power that would be delivered to a reference plasma formed in the reference chamber.
    Type: Application
    Filed: May 23, 2013
    Publication date: November 27, 2014
    Applicant: Lam Research Corporation
    Inventors: Robert G. O'Neill, Arthur Sato, Eric Tonnis, Seetharaman Ramachandran, Shang-I Chou
  • Publication number: 20140295670
    Abstract: A method of forming a dense oxide coating on an aluminum component of semiconductor processing equipment comprises cold spraying a layer of pure aluminum on a surface of the aluminum component to a predetermined thickness. A dense oxide coating is then formed on the layer of pure aluminum using a plasma electrolytic oxidation process, wherein the plasma electrolytic oxidation process causes the layer of pure aluminum to undergo microplasmic discharges, thus forming the dense oxide coating on the layer of pure aluminum on the surface of the aluminum component.
    Type: Application
    Filed: March 27, 2013
    Publication date: October 2, 2014
    Applicant: Lam Research Corporation
    Inventors: Hong Shih, Lin Xu, John Michael Kerns, William Charles, John Daugherty, Sivakami Ramanathan, Russell Ormond, Robert G. O'Neill, Tom Stevenson
  • Publication number: 20140272459
    Abstract: Components of semiconductor material processing chambers are disclosed, which may include a substrate and at least one corrosion-resistant coating formed on a surface thereof. The at least one corrosion-resistant coating is a high purity metal coating formed by a cold-spray technique. An anodized layer can be formed on the high purity metal coating. The anodized layer comprises a process-exposed surface of the component. Semiconductor material processing apparatuses including one or more of the components are also disclosed, the components being selected from the group consisting of a chamber liner, an electrostatic chuck, a focus ring, a chamber wall, an edge ring, a plasma confinement ring, a substrate support, a baffle, a gas distribution plate, a gas distribution ring, a gas nozzle, a heating element, a plasma screen, a transport mechanism, a gas supply system, a lift mechanism, a load lock, a door mechanism, a robotic arm and a fastener.
    Type: Application
    Filed: March 12, 2013
    Publication date: September 18, 2014
    Applicant: LAM RESEARCH CORPORATION
    Inventors: John Daugherty, Hong Shih, Lin Xu, Anthony Amadio, Robert G. O'Neill, Peter Holland, Sivakami Ramanathan, Tae Won Kim, Duane Outka, John Michael Kerns, Sonia Castillo
  • Publication number: 20140113453
    Abstract: A tungsten carbide coated chamber component of semiconductor processing equipment includes a metal surface, optional intermediate nickel coating, and outer tungsten carbide coating. The component is manufactured by optionally depositing a nickel coating on a metal surface of the component and depositing a tungsten carbide coating on the metal surface or nickel coating to form an outermost surface.
    Type: Application
    Filed: October 24, 2012
    Publication date: April 24, 2014
    Applicant: Lam Research Corporation
    Inventors: Hong Shih, Lin Xu, John Michael Kerns, Anthony Amadio, Duane Outka, Yan Fang, Allan Ronne, Robert G. O'Neil, Rajinder Dhindsa, Travis Taylor
  • Patent number: 7205507
    Abstract: A food cooking and heating cabinet having a closed air convection system consisting of a variable speed blower in a air heating chamber for circulating air past a variable heating element, through a food holding oven, and back to the air heating chamber, a control for selecting a desired temperature to be maintained in the food holding oven, and means for comparing the temperature at the outlet and the inlet of the heating chamber to the selected temperature causing the air variable heating element to operate and the speed of the blower to increase when more heat is required and reduces both heat and blower speed as the need for the higher heat and air flow is no longer required, and when preset parameters are reached automatically sets the temperature to a preset temperature and holds the heated product to the predetermined temperature.
    Type: Grant
    Filed: March 21, 2005
    Date of Patent: April 17, 2007
    Inventors: F. Leo LoMaglio, Robert G. O'Connor
  • Patent number: 6932345
    Abstract: A toss game assembly includes a plurality of game targets that can advantageously be disassembled and stored during non-operating conditions. Each targets includes a top member provided with an aperture, a rear member provided with a plurality of slots, and a pair of side members having flange portions integral therewith and engageable with select ones of the plurality of slots. The assembly further includes a beverage supporting section removably attachable to the rear member for conveniently maintaining beverage vessels thereon. A plurality of mobile members can be repeatedly tossed between the plurality of targets and into the respective apertures.
    Type: Grant
    Filed: May 28, 2004
    Date of Patent: August 23, 2005
    Inventor: Robert G. O'Dell
  • Patent number: 6481231
    Abstract: A hot gas defrost system for a refrigeration cycle, including at least a compressor, reversing valve, condenser and evaporator. During defrost, the reversing valve directs the superheated refrigerant from the compressor to the evaporator. The hot gas traverses the evaporator coil which, in turn, causes the ice or frost to melt. The hot gas defrost refrigeration system may also include a receiver to store the refrigerant during the refrigeration and defrost cycles.
    Type: Grant
    Filed: September 10, 2001
    Date of Patent: November 19, 2002
    Assignee: Ardco, Inc.
    Inventors: Kenneth E. Vogel, Robert G. O'Neal
  • Publication number: 20020078699
    Abstract: A hot gas defrost system for a refrigeration cycle, including at least a compressor, reversing valve, condenser and evaporator. During defrost, the reversing valve directs the superheated refrigerant from the compressor to the evaporator. The hot gas traverses the evaporator coil which, in turn, causes the ice or frost to melt. The hot gas defrost refrigeration system may also include a receiver to store the refrigerant during the refrigeration and defrost cycles.
    Type: Application
    Filed: September 10, 2001
    Publication date: June 27, 2002
    Inventors: Kenneth E. Vogel, Robert G. O'Neal
  • Patent number: 6409359
    Abstract: An illuminated rock and method having the external appearance of a rock and having a light source inside which transmits light through openings in the rock to an outside viewer. Preferably, the light passes through a diffusion screen so as to obscure the actual light element from view, while allowing sufficient light to pass through the design. It is preferred that the design be in the form of a street number, with the illuminated rock being placed proximate a front portion of a home so that the street number may be viewed at night.
    Type: Grant
    Filed: July 10, 2000
    Date of Patent: June 25, 2002
    Inventor: Robert G. O'Connell
  • Patent number: 6286322
    Abstract: A hot gas defrost system for a refrigeration cycle, including at least a compressor, reversing valve, condenser and evaporator. During defrost, the reversing valve directs the superheated refrigerant from the compressor to the evaporator. The hot gas traverses the evaporator coil which, in turn, causes the ice or frost to melt. The hot gas defrost refrigeration system may also include a receiver to store the refrigerant during the refrigeration and defrost cycles.
    Type: Grant
    Filed: July 31, 1998
    Date of Patent: September 11, 2001
    Assignee: Ardco, Inc.
    Inventors: Kenneth E. Vogel, Robert G. O'Neal
  • Patent number: 5586441
    Abstract: A sealed, closed end heat pipe efficiently warms the drain for an evaporator so that condensation may flow unobstructed away from the evaporator in the refrigeration circuit. An evaporator end of the heat pipe is exposed to ambient air and a condenser end is located close to the drain inlet adjacent the evaporator. Thus, no external power source is required as fluid within the evaporator end is heated to vapor phase and circulates toward the condenser end, and cooled fluid from the condenser end returns to the evaporator end.
    Type: Grant
    Filed: May 9, 1995
    Date of Patent: December 24, 1996
    Assignee: Russell A Division Of Ardco, Inc.
    Inventors: Wilbert J. Wilson, Robert G. O'Neal
  • Patent number: 5046331
    Abstract: An evaporative condenser having a cylindrical fiberglass housing which provides a circumferential air flow across a plurality of concentrically oriented spiral condensing coils. The planar spiral coils are generated through the compression of a conical winding of tubing formed about a multi-tiered platform, to form an evenly-spaced spiral condensing coil. Each layer of tubing is affixed to a plurality of radial braces, which provide the evaporative coils with sufficient structural integrity to be individually employed. A method and apparatus for producing spiral coils having uniform spacing between adjacent revolutions.
    Type: Grant
    Filed: July 25, 1989
    Date of Patent: September 10, 1991
    Assignee: Russell A Division of Ardco, Inc.
    Inventors: Robert G. O'Neal, Kenneth E. Vogel
  • Patent number: 4756358
    Abstract: An air cooler having coolant tubes, a drain, a pair of coolant tube supports and a defroster for preventing condensate in the drain from freezing. The coolant tube supports include a vertical plate provided with a pair of horizontally spaced notches for supporting the defroster. The notches open to the lower edge of the plate and converge towards one another.
    Type: Grant
    Filed: September 29, 1986
    Date of Patent: July 12, 1988
    Assignee: Ardco, Inc.
    Inventor: Robert G. O'Neal