Abstract: In a process and system for treatment of feed stocks comprising alkylating agent and metal salts, the metal salts are removed from the feedstock by an efficient combination of separations processes. The processes may take place in one or more stages, each stage taking place in one or more vessels. Such treatment processes may remove 99.9% or more of metal salts from a feedstock, while recovering 99.9% or more of the alkylating agent from the feedstock for use in an alkylation reaction, especially of aromatics such as toluene and benzene. Preferred alkylating agents include methanol and mixtures of carbon monoxide and hydrogen, for methylation of toluene and/or benzene. The methylation proceeds over an aluminosilicate catalyst and preferably yields para-xylene with 75% or greater selectivity.

Abstract: Disclosed is a process for making para-xylene from toluene and/or benzene comprising (i) converting toluene and/or benzene to a first product mixture comprising mixed xylenes, (ii) obtaining a xylene mixture from the first product mixture, (iii) separating para-xylene from the xylene mixture, and (iv) transalkylating meta-xylene and/or ortho-xylene with toluene and/or benzene.

Abstract: In a process for producing para-xylene, a feed stream comprising C6+ aromatic hydrocarbons is separated into a toluene-containing stream, a C8 aromatic hydrocarbon-containing stream and a C9+ aromatic hydrocarbon-containing stream. The toluene-containing stream is contacted with a methylating agent to convert toluene to xylenes and produce a methylated effluent stream. Para-xylene is recovered from the C8 aromatic hydrocarbon-containing stream and the methylated effluent stream in a para-xylene recovery section to produce a para-xylene depleted stream, which is then contacted with a xylene isomerization catalyst under liquid phase conditions effective to isomerize xylenes in the para-xylene depleted stream and produce an isomerized stream. The C9+-containing stream with a transalkylation catalyst under conditions effective to convert C9+-aromatics to C8?-aromatics and produce a transalkylated stream, which is recycled together with the isomerized stream to the para-xylene recovery section.

Abstract: In a process for producing para-xylene, a feed comprising a mixture of xylene isomers, olefinic unsaturated contaminants and oxygenate contaminants is supplied to a para-xylene recovery unit to recover para-xylene and produce a para-xylene depleted residual stream. The para-xylene depleted residual stream is then contacted with a xylene isomerization catalyst in a xylene isomerization zone under liquid phase conditions effective to isomerize xylenes and produce an isomerized product having a higher para-xylene content than the para-xylene depleted residual stream. The isomerized product is then recycled to the para-xylene recovery unit. At least one of the feed, the para-xylene depleted residual stream and the isomerized product is contacted with a solid acid catalyst in a treatment zone under conditions effective to reduce the level of olefinic unsaturated contaminants and oxygenate contaminants therein and produce a treated stream.

Abstract: A method of reducing the amount of carbon monoxide present during the metal reduction step of start-up, thus, maintaining metal dispersion and improving the metal reduction and catalyst yields. Carbon monoxide formation is minimized during the start-up procedure and during the initial catalyst dryout phase in a hydrogen-containing atmosphere, gas is purged from the reactor system, either continuously at constant pressure or by a series of pressure/depressure cycles, to remove carbon monoxide. The purging is conducted at temperatures of about 30-500° C. and pressures of about ?90-5,000 kPa(g) (?0.9-50 bar(g)). In this temperature range, carbon monoxide absorbed to the surface of the metal will desorb into the hydrogen-containing atmosphere and can be removed from the system along with carbon monoxide present in the atmosphere through the purging.

Abstract: The present invention is an improved process and apparatus for producing para-xylene, particularly with respect to a process that involves the methylation of toluene and/or benzene to selectively produce para-xylene, wherein streams having differing amounts of ethylbenzene are separately treated in the recovery of para-xylene. A first hydrocarbon feed comprising xylenes and ethylbenzene is provided to a first para-xylene adsorption section, and a second hydrocarbon feed comprising xylenes and less EB than the first hydrocarbon feed is provided to a second para-xylene adsorption section. Segregating the feeds with differing ethylbenzene contents increases the overall efficiency of the adsorption of para-xylene by the adsorption units. Efficiency and energy savings may be further improved by subjecting the lower-content ethylbenzene stream to liquid phase isomerization.

Abstract: The invention relates to a transalkylation system to convert feedstreams containing benzene and/or toluene (C7? aromatic hydrocarbons) and feedstreams containing C9+ aromatic hydrocarbons into a product stream comprising xylenes.

Abstract: The present invention is an improved process and apparatus for producing para-xylene, particularly with respect to a process that involves the methylation of toluene and/or benzene to selectively produce para-xylene, wherein streams having differing amounts of ethylbenzene are separately treated in the recovery of para-xylene. A first hydrocarbon feed comprising xylenes and ethylbenzene is provided to a first para-xylene adsorption section, and a second hydrocarbon feed comprising xylenes and less EB than the first hydrocarbon feed is provided to a second para-xylene adsorption section. Segregating the feeds with differing ethylbenzene contents increases the overall efficiency of the adsorption of para-xylene by the adsorption units. Efficiency and energy savings may be further improved by subjecting the lower-content ethylbenzene stream to liquid phase isomerization.

Abstract: The present invention is an improved process and apparatus for producing para-xylene, particularly with respect to a process that involves the methylation of toluene and/or benzene to selectively produce para-xylene, wherein streams having differing amounts of ethylbenzene are separately treated in the recovery of para-xylene. A first hydrocarbon feed comprising xylenes and ethylbenzene is provided to a first para-xylene adsorption section, and a second hydrocarbon feed comprising xylenes and less EB than the first hydrocarbon feed is provided to a second para-xylene adsorption section. Segregating the feeds with differing ethylbenzene contents increases the overall efficiency of the adsorption of para-xylene by the adsorption units. Efficiency and energy savings may be further improved by subjecting the lower-content ethylbenzene stream to liquid phase isomerization.

Abstract: In a process for producing para-xylene, a toluene-containing stream is contacted with a methylating agent under conditions effective to convert toluene to xylenes and produce a methylated effluent stream. Para-xylene is recovered from the methylated effluent stream to produce a para-xylene depleted stream and part of the para-xylene depleted stream is contacted with a xylene isomerization catalyst under liquid phase isomerization conditions effective to produce a first isomerized stream, while part of the para-xylene depleted stream is contacted with a xylene isomerization catalyst under vapor phase isomerization conditions effective to produce a second isomerized stream. The first and second isomerized streams are then recycled to the para-xylene recovery step.

Abstract: In a process for producing para-xylene, a toluene-containing stream is contacted with a methylating agent under conditions effective to convert toluene to xylenes and produce a methylated effluent stream. Para-xylene is recovered from the methylated effluent stream to produce a para-xylene depleted stream and part of the para-xylene depleted stream is contacted with a xylene isomerization catalyst under liquid phase isomerization conditions effective to produce a first isomerized stream, while part of the para-xylene depleted stream is contacted with a xylene isomerization catalyst under vapor phase isomerization conditions effective to produce a second isomerized stream. The first and second isomerized streams are then recycled to the para-xylene recovery step.

Abstract: In a process for producing para-xylene, benzene and/or toluene is alkylated with methanol in the presence of a catalyst under conditions including a temperature of at least 500° C. and an H2O partial pressure of at least 12 psia (83 kPaa). The catalyst comprises from 5 to 15 wt % ZSM-5, phosphorus or a compound thereof and a binder and has been steamed at a temperature of at least 900° C. The steamed catalyst has no more than two peaks in the 31P MAS NMR spectrum in the range of 0 to ?50 ppm.

Abstract: The invention is directed to purification of an aromatic hydrocarbon stream including selective removal of phenol from a process stream comprising aromatic hydrocarbon mixtures, especially aromatic hydrocarbon mixtures that contain higher-than-equilibrium paraxylene, by contact with suitable adsorbents, to provide a product stream having lower concentration of phenol than said process stream.

Abstract: Disclosed are a catalyst system and its use in a process for the conversion of a feedstock containing C8+ aromatic hydrocarbons to produce light aromatic products, comprising benzene, toluene and xylene.

Abstract: A process for producing xylene comprises contacting a first feed comprising C9+ aromatic hydrocarbons and hydrogen with a first catalyst composition comprising a first molecular sieve having a Constraint Index of 3 to 12 and at least one hydrogenation component. The first catalyst composition dealkylates at least part of the C9+ aromatic hydrocarbons containing C2+ alkyl groups and to saturate the resulting C2+ olefins to produce a second feed. The second feed is then contacted with a second catalyst composition under conditions effective to transalkylate at least part of the C9+ aromatic hydrocarbons in the second feed to produce a product comprising xylene. The second catalyst composition comprises a second molecular sieve having a Constraint Index less than 3 and a third molecular sieve having a Constraint Index of 3 to 12.

Abstract: In a process for producing para-xylene, a feed stream comprising C6+ aromatic hydrocarbons is separated into a toluene-containing stream, a C8 aromatic hydrocarbon-containing stream and a C9+ aromatic hydrocarbon-containing stream. The toluene-containing stream is contacted with a methylating agent to convert toluene to xylenes and produce a methylated effluent stream. Para-xylene is recovered from the C8 aromatic hydrocarbon-containing stream and the methylated effluent stream in a para-xylene recovery section to produce a para-xylene depleted stream, which is then contacted with a xylene isomerization catalyst under liquid phase conditions effective to isomerize xylenes in the para-xylene depleted stream and produce an isomerized stream. The C9+-containing stream with a transalkylation catalyst under conditions effective to convert C9+-aromatics to C8?-aromatics and produce a transalkylated stream, which is recycled together with the isomerized stream to the para-xylene recovery section.

Abstract: A process is provided for producing xylene by transalkylation including introducing sulfur into a reactor containing a catalyst system prior to first introduction of hydrocarbon feedstock into the reactor; introducing hydrocarbon feedstock into the reactor upon the concentration of sulfur downstream of the catalyst system meeting a predetermined sulfur breakthrough concentration; continuing sulfur introduction for a period of time after first introducing hydrocarbon feedstock into the reactor; reducing the concentration of sulfur introduced upon ?T decreasing to or below a predetermined sulfur reduction threshold; and discontinuing sulfur introduction upon ?T decreasing to or below a predetermined sulfur shutoff threshold.

Abstract: A process is provided for the isomerization of aromatic hydrocarbons including contacting an aromatic hydrocarbon feedstream with a catalyst comprising a hydrogenation metal wherein sulfur is continuously introduced after catalyst start-up for an extended period of time at a concentration of no more than 56 ppm by weight of the aromatic hydrocarbon feedstream.

Abstract: A hydrocarbon conversion process is described. The process includes contacting in a reactor an inert gas with one or more catalyst compositions suitable for methylation of toluene and hydrogenation of phenol; contacting a reducing agent with the one or more catalyst compositions under conditions suitable for reducing metal oxide content of the catalyst composition; contacting at least part of toluene and/or benzene-containing with a oxygenate in the presence of the one or more catalyst compositions and under conditions effective to convert toluene to xylenes and produce a reactor effluent stream comprising para-xylene and having a lower concentration of phenol than the toluene-containing stream; separating at least one para-xylene-enriched stream from the reactor effluent stream; and separating from the at least one para-xylene enriched stream at least one toluene-enriched stream and at least one para-xylene-product stream. An apparatus for carrying out such a process is also described.

Abstract: A method for the purification of an aromatic hydrocarbon process stream having phenol therein is disclosed. Aspects of the method include contacting at least a portion of the aromatic hydrocarbon process stream with a hydrogenation catalyst under hydrogenation conditions to provide a hydrogenation effluent having a lower concentration of phenol than said aromatic hydrocarbon process stream.