Abstract: An electrochemical cell having a membrane electrode assembly comprises a first active area and an opposingly positioned second active area with a flow field support member disposed adjacent to the membrane electrode assembly. Each of the active areas comprise electrodes, and each of the active areas have length to width ratios such that a temperature differential measured across the shortest distance from a center of each of the active areas to an edge of the active areas is less than about 15° C. The flow field support member includes a flow region that aligns with either the first or second active areas of the membrane electrode assembly. A method of cooling an electrochemical cell comprises radiating heat from fins extending from edges of a flow field member of the electrochemical cell.

Abstract: A gas/liquid separator comprises: a vessel having a fluid inlet, a liquid outlet, a vapor outlet and a vessel cross-sectional geometry, an initial baffle and a subsequent baffle disposed within the vessel, between the fluid inlet and the vapor outlet, and having a baffle geometry substantially similar to the vessel cross-sectional geometry, and a solid plate disposed between the initial baffle and the vapor outlet, wherein the vapor outlet is in gaseous communication with a side of the solid plate opposite the vapor outlet. The initial and subsequent baffles comprise a plurality of openings providing fluid communication from a fluid inlet side to a baffle vapor outlet side of the initial baffle and the subsequent baffle.

Abstract: An electrochemical cell includes a first electrode, a second electrode, a proton exchange membrane disposed between and in intimate contact with the electrodes, and a pressure pad disposed in electrical communication with the first electrode. The pressure pad is an electrically conductive sheet and is of a structure that is conformable to pressure variations within the cell. Methods of forming the pressure pad include disposing dimples or corrugations at the electrically conductive member. A method of maintaining compression within the cell includes disposing the electrically conductive member and the compression member at the first electrode, applying a load at the cell to compress the cell components, and maintaining electrical communication through the electrically conductive member.

Abstract: An electrochemical cell includes a first electrode, a second electrode, a proton exchange membrane disposed between and in intimate contact with the electrodes, a pressure pad disposed in electrical communication with the first electrode, and a pressure distributor disposed adjacent to the pressure pad. The pressure pad may be an electrically conductive sheet and an elastomeric material disposed at the electrically conductive sheet. The pressure distributor may be a screen mesh. A method of distributing a load on a pressure pad includes disposing a screen mesh at an elastomeric material of the pressure pad and pressing the screen mesh into the elastomeric material.

Abstract: A reactant source for an electrolysis cell includes a vessel configured to contain water, a funnel disposed in integrated communication with the vessel, and a door disposed over the funnel. The door may be slidably or pivotally mounted over the funnel and is configured to prevent the introduction of an object into the funnel.

Abstract: A gas/liquid phase separator for an electrolysis cell includes a vessel and a float in operable communication with each other. The vessel includes a fluid inlet and first and second fluid outlets. A fluid stream comprising gas and liquid is received in the vessel through the fluid inlet, and at least a portion of the gas exits the vessel through the second fluid outlet. The float is configured to interface with the first fluid outlet and either maintain or prevent fluid communication across the first fluid outlet when the float is in at least partial contact with the first fluid outlet.

Abstract: The present invention is an integrated screen comprising a screen portion having openings and an integral protector edge disposed about the periphery of the screen portion. This integrated screen protector edge can be utilized individually as the membrane support/flow field in an electrochemical cell or in conjunction with one or more subsequent screen layers. When utilized with subsequent screen layers, the integrated screen protector edge is disposed adjacent to and in intimate contact with the membrane assembly.