Abstract: A process for recovering hydrocarbons from a slurry hydrocracking reactor. The hydrocarbons are recovered by taking a drag stream of the slurry in the reactor. After separating lighter hydrocarbons in a separation zone, the heavier hydrocarbons can be processed in a deashing zone, with a vacuum column bottoms from a separation of the effluent stream recovered from the reactor. The deashing zone can recover the heavier hydrocarbons in a deashed pitch. Additionally, a VGO rich stream from the deashing zone may be recycled back to the reactor.

Abstract: A process for de-ashing pitch. The pitch from a slurry hydrocracking process is mixed with a solvent. The mixture is separated into solvent and soluble materials and insoluble materials. The insoluble materials can be dried to recover solvent which may be recycled. The solvent and soluble materials are separated. The solvent may be recovered and recycled. Hi-Sol 15 may be the solvent. Additionally, CSO may be the solvent and a portion thereof may be used with the de-ashed pitch to make an asphalt binder.

Abstract: Methods and systems for slurry hydrocracking with reduced feed bypass and methods for modulating an amount of toluene insoluble material present in a slurry hydrocracking reactor are provided. An exemplary slurry hydrocracking method comprises the steps of: combining a hydrocarbon feed and a slurry hydrocracking catalyst or catalyst precursor to generate a slurry hydrocracking feed; introducing the slurry hydrocracking feed to a slurry hydrocracking reactor under hydrocracking conditions suitable to generate a first product stream; drawing a drag stream from the slurry hydrocracking reactor, the drag stream comprising a hydrocarbon, mesophase material, and solid catalyst particles; separating the drag stream into a first separated stream and a recycle stream, with the first separated stream comprising mesophase material and solid catalyst particles, and the recycle stream comprising the hydrocarbon; and directing the recycle stream into the slurry hydrocracking reactor.

Abstract: A process for de-ashing pitch. The pitch from a slurry hydrocracking process is mixed with a solvent. The mixture is separated into solvent and soluble materials and insoluble materials. The insoluble materials can be dried to recover solvent which may be recycled. The solvent and soluble materials are separated. The solvent may be recovered and recycled. Hi-Sol 15 may be the solvent. Additionally, CSO may be the solvent and a portion thereof may be used with the de-ashed pitch to make an asphalt binder.

Abstract: A process for recovering hydrocarbons from a slurry hydrocracking reactor. The hydrocarbons are recovered by taking a drag stream of the slurry in the reactor. After separating lighter hydrocarbons in a separation zone, the heavier hydrocarbons can be processed in a deashing zone, with a vacuum column bottoms from a separation of the effluent stream recovered from the reactor. The deashing zone can recover the heavier hydrocarbons in a deashed pitch. Additionally, a VGO rich stream from the deashing zone may be recycled back to the reactor.

Abstract: Methods and systems for slurry hydrocracking with reduced feed bypass and methods for modulating an amount of toluene insoluble material present in a slurry hydrocracking reactor are provided. An exemplary slurry hydrocracking method comprises the steps of: combining a hydrocarbon feed and a slurry hydrocracking catalyst or catalyst precursor to generate a slurry hydrocracking feed; introducing the slurry hydrocracking feed to a slurry hydrocracking reactor under hydrocracking conditions suitable to generate a first product stream; drawing a drag stream from the slurry hydrocracking reactor, the drag stream comprising a hydrocarbon, mesophase material, and solid catalyst particles; separating the drag stream into a first separated stream and a recycle stream, with the first separated stream comprising mesophase material and solid catalyst particles, and the recycle stream comprising the hydrocarbon; and directing the recycle stream into the slurry hydrocracking reactor.

Abstract: The embodiments disclosed herein can provide a process for converting a hydrocarbon feed. The process may include hydrocracking the hydrocarbon feed slurried with a particulate catalyst in a presence of hydrogen in a hydrocracking reaction zone to produce a hydrocracked stream, separating at least a portion of the hydrocracked stream, and passing the at least the portion of the hydrocracked stream through a thermal cracking heating zone at conditions effective for thermally cracking the at least the portion of the hydrocracked stream.

Abstract: One exemplary embodiment may be a process for producing one or more alkylated aromatics. Generally, the process includes providing a first stream including an effective amount of benzene for alkylating benzene from a fractionation zone, providing a second stream including an effective amount of ethene for alkylating benzene from a fluid catalytic cracking zone, providing at least a portion of the first and second streams to an alkylation zone; and passing at least a portion of an effluent including ethylbenzene from the alkylation zone downstream of a para-xylene separation zone.

Abstract: One exemplary embodiment can be a process for hydrocarbon conversion. The process can include providing a feed to a slurry hydrocracking zone, obtaining a hydrocarbon stream including one or more C16-C45 hydrocarbons from the at least one separator, providing another feed to a hydrocracking zone, and providing hydrogen from a three-stage compressor to the slurry hydrocracking zone and the hydrocracking zone. Moreover, the slurry hydrocracking zone may include a slurry hydrocracking reactor and at least one separator.

Abstract: One exemplary embodiment can include a slurry hydrocracking process. The process can include combining one or more hydrocarbons and a slurry hydrocracking catalyst as a feed to a slurry hydrocracking reaction zone, fractionating an effluent from the slurry hydrocracking reaction zone, separating the pitch from at least a portion of the slurry hydrocracking catalyst, and recycling the suspension to the slurry hydrocracking reaction zone. The slurry hydrocracking catalyst may include a support. Fractionating the effluent may provide a light vacuum gas oil, a heavy vacuum gas oil, and a mixture comprising a pitch and the slurry hydrocracking catalyst. Generally, the separated slurry hydrocracking catalyst is comprised in a suspension.

Abstract: A process for maximizing p-xylene production begins by producing a naphtha fraction and a light cycle oil fraction from a fluid catalytic cracking zone. The gasoline and light cycle oil fractions are combined and hydrotreated to produce a hydrotreated product. Fractionation of the hydrotreated product in a fractionation zone makes a light ends cut, a naphtha cut, a hydrocracker feed and an unconverted oil fraction. The hydrocracker feed is sent to a hydrocracking zone to make a hydrocracker product, which is then recycled back to the fractionation zone, feeding the hydrocracker product above an outlet for the hydrocracker feed, but below an outlet for the naphtha cut. The naphtha cut goes to a dehydrogenation zone where hydrogen is removed to make aromatics from naphthenes to make a dehydrogenated naphtha. The dehydrogenated naphtha is fed to an aromatics recovery unit to recover p-xylene and other aromatics.

Abstract: A reforming process includes integrating catalytic cracking product naphtha dehydrogenation and naphtha from a hydrocracking zone and feeding them to a dehydrogenation zone. The dehydrogenation zone includes a first portion of reforming catalyst from a catalyst regenerator that moves downward through the dehydrogenation zone. A product stream from the dehydrogenation zone flows to an aromatics unit and is separated into an aromatic-rich extract and a raffinate. Straight run naphtha and the raffinate are introduced to a first reforming zone that includes a second portion of reforming catalyst. The reforming catalyst moves through the first reforming zone then is removed from the bottom of each of the first reforming zone and the dehydrogenation zone and is fed to a second reforming zone. An effluent from the first reforming zone is fed to a plurality of reforming zones. The reforming catalyst moves downward through the multiple reforming zones then to a regenerator.

Abstract: One exemplary embodiment can be a process for hydrocarbon conversion. The process can include providing a feed to a slurry hydrocracking zone, obtaining a hydrocarbon stream including one or more C16-C45 hydrocarbons from the at least one separator, providing another feed to a hydrocracking zone, and providing hydrogen from a three-stage compressor to the slurry hydrocracking zone and the hydrocracking zone. Moreover, the slurry hydrocracking zone may include a slurry hydrocracking reactor and at least one separator.

Abstract: A process for maximizing p-xylene production includes producing a naphtha fraction and a light cycle oil fraction from a fluid catalytic cracking zone. These fractions are combined and hydrotreated. Fractionation of the hydrotreated product makes a hydrocracker feed that is sent to a hydrocracking zone to make a naphtha cut and a hydrocracker product. The hydrocracker product is recycled back to the fractionation zone, and the naphtha cut is dehydrogenated in a dehydrogenation zone to make aromatics. Reforming catalyst from a catalyst regenerator moves downward through the dehydrogenation zone. Straight run naphtha and raffinate from the aromatics unit are introduced to an additional series of reforming zones. The reforming catalyst moves in parallel through the first reforming zone and the dehydrogenation zones, then is combined for entry to the second and subsequent reforming zones prior to regeneration.

Abstract: A process for maximizing p-xylene production includes producing a naphtha fraction and a light cycle oil fraction from a fluid catalytic cracking zone. These fractions are combined and hydrotreated. Fractionation of the hydrotreated product makes a hydrocracker feed that is sent to a hydrocracking zone to make a naphtha cut and a hydrocracker product. The hydrocracker product is recycled back to the fractionation zone, and the naphtha cut is dehydrogenated in a dehydrogenation zone to make aromatics. Reforming catalyst from a catalyst regenerator moves downward through the dehydrogenation zone. Straight run naphtha and raffinate from the aromatics unit are introduced to an additional series of reforming zones. The reforming catalyst moves in parallel through the first reforming zone and the dehydrogenation zones, then is combined for entry to the second and subsequent reforming zones prior to regeneration.

Abstract: A reforming process includes integrating catalytic cracking product naphtha dehydrogenation and naphtha from a hydrocracking zone and feeding them to a dehydrogenation zone. The dehydrogenation zone includes a first portion of reforming catalyst from a catalyst regenerator that moves downward through the dehydrogenation zone. A product stream from the dehydrogenation zone flows to an aromatics unit and is separated into an aromatic-rich extract and a raffinate. Straight run naphtha and the raffinate are introduced to a first reforming zone that includes a second portion of reforming catalyst. The reforming catalyst moves through the first reforming zone then is removed from the bottom of each of the first reforming zone and the dehydrogenation zone and is fed to a second reforming zone. An effluent from the first reforming zone is fed to a plurality of reforming zones. The reforming catalyst moves downward through the multiple refoiniing zones then to a regenerator.

Abstract: A process for maximizing p-xylene production begins by producing a naphtha fraction and a light cycle oil fraction from a fluid catalytic cracking zone. The gasoline and light cycle oil fractions are combined and hydrotreated to produce a hydrotreated product. Fractionation of the hydrotreated product in a fractionation zone makes a light ends cut, a naphtha cut, a hydrocracker feed and an unconverted oil fraction. The hydrocracker feed is sent to a hydrocracking zone to make a hydrocracker product, which is then recycled back to the fractionation zone, feeding the hydrocracker product above an outlet for the hydrocracker feed, but below an outlet for the naphtha cut. The naphtha cut goes to a dehydrogenation zone where hydrogen is removed to make aromatics from naphthenes to make a dehydrogenated naphtha. The dehydrogenated naphtha is fed to an aromatics recovery unit to recover p-xylene and other aromatics.

Abstract: The embodiments disclosed herein can provide a process for converting a hydrocarbon feed. The process may include hydrocracking the hydrocarbon feed slurried with a particulate catalyst in a presence of hydrogen in a hydrocracking reaction zone to produce a hydrocracked stream, separating at least a portion of the hydrocracked stream, and passing the at least the portion of the hydrocracked stream through a thermal cracking heating zone at conditions effective for thermally cracking the at least the portion of the hydrocracked stream.

Abstract: One exemplary embodiment may be a process for producing one or more alkylated aromatics. Generally, the process includes providing a first stream including an effective amount of benzene for alkylating benzene from a fractionation zone, providing a second stream including an effective amount of ethene for alkylating benzene from a fluid catalytic cracking zone, providing at least a portion of the first and second streams to an alkylation zone; and passing at least a portion of an effluent including ethylbenzene from the alkylation zone downstream of a para-xylene separation zone.

Abstract: One exemplary embodiment can be a process for alkylating benzene. The process can include obtaining at least a portion of a stream from a transalkylation zone, combining the at least the portion of the stream from the transalkylation zone with a fuel gas stream, and providing at least a portion of the combined stream to a benzene methylation zone. Typically, the fuel gas stream includes an effective amount of one or more alkanes for alkylating at least partially from a hydrogen purification process tail gas.