Abstract: A method for forming a helical waveguide uses a deposit screen such as tape to prevent the deposit of unwanted material between the turns of the helix. The waveguide is formed by electroplating of nickel on a mandrel. The mandrel has raised portions similar to a screw on which the waveguide is formed. The deposit screen is placed in the recessed areas between the raised areas on the mandrel to prevent the mandrel from being plated in these areas. This prevents the turns of the helix from touching each other. The resultant helix is easily removed without damage to the waveguide or mandrel.

Abstract: A method and apparatus for removing a waveguide from a mandrel. A helical waveguide is formed on a mandrel by electroplating. The mandrel has raised areas similar to a screw on which the waveguide is formed. A thin walled cylinder is slipped over the cylindrical mandrel and advanced axially as the mandrel rotates. A notch in the forward end of the cylinder acts to peel the waveguide from the mandrel. The cylinder then supports the waveguide in a helix as it continues to peel the remainder of the waveguide.