Patents by Inventor Robert J. Kudla
Robert J. Kudla has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
-
Publication number: 20240274813Abstract: A positive electrode active material includes a compound represented by formula 1: wherein: M is Co or Cr; 2<average oxidation state of Ni ion<2.27; and 0<x<0.1.Type: ApplicationFiled: February 3, 2023Publication date: August 15, 2024Applicant: Ford Global Technologies, LLCInventors: Eunsung LEE, Chi PAIK, Robert J. KUDLA, Mary FREDRICK, Yisun CHENG, Jason Aaron LUPESCU
-
Publication number: 20240274809Abstract: A positive electrode active material includes a compound represented by formula 1: wherein: (Li+/[M3+ & Ni2+] substitution for Mn3+·M3+=Co3+ or Cr3+) 1 < 1.333 - 0.667 x - z - a < 1.333 0 < x - 0.5 y + z < 0.5 0 < y + a < 0.Type: ApplicationFiled: February 3, 2023Publication date: August 15, 2024Applicant: Ford Global Technologies, LLCInventors: Eunsung LEE, Chi PAIK, Robert J. KUDLA, Mary FREDERICK, Yisun CHENG, Jason Aaron LUPESCU
-
Publication number: 20240266523Abstract: A positive electrode active material includes a compound represented by formula 1: Li 1.1 ? Mn 0.52 ? Ni 0 . 3 ? 8 - x ? M x ? O 2 ( 1 ) wherein: M is Co or Cr; 2<average oxidation state of Ni ion<2.15; and 0<x<0.06.Type: ApplicationFiled: February 3, 2023Publication date: August 8, 2024Applicant: Ford Global Technologies, LLCInventors: Eunsung LEE, Chi PAIK, Robert J. KUDLA, Mary FREDERICK, Jason Aaron LUPESCU, Yisun Aaron CHENG
-
Publication number: 20240021781Abstract: A method for preparing materials for a positive electrode in a lithium-ion battery includes a step of preparing a fresh sintering precursor that includes a mixture of metal hydroxides or metal carbonates. The fresh sintering precursor is sintered in a first oxygen-containing gaseous environment at a first temperature to form a first sintered product. The first sintered product is intermixed with fresh sintering precursor to form a first intermixed sintering precursor. The first intermixed sintering precursor is sintered in a second oxygen-containing gaseous environment at a second temperature to form a second sintered product.Type: ApplicationFiled: July 15, 2022Publication date: January 18, 2024Inventors: Eunsung LEE, Robert J. KUDLA, Chi PAIK
-
Patent number: 10640391Abstract: A method of forming a high energy density composite cathode material is disclosed. The method includes providing a lithium-rich manganese layered oxide (LRMO), coating the LRMO with a TiO2 precursor, and ball-milling the TiO2 coated LRMO with LiH to form a LixTiO2 coated LRMO composite, wherein x is less than or equal to 1 and greater than zero.Type: GrantFiled: October 16, 2017Date of Patent: May 5, 2020Assignee: FORD GLOBAL TECHNOLOGIES, LLCInventors: Wenkui Zhang, Hui Huang, Yang Xia, Liyuang Zhang, Yishun Wang, Chu Liang, Xiao Guang Yang, Robert J. Kudla, Theodore James Miller
-
Patent number: 10476100Abstract: An electrode material is provided to include a Li-containing oxide of the formula of Li(NixCoyMz)O2, wherein M is an element different from Li, Ni, Co, or O, wherein x, y, and z are each independently between 0 and 1 and the sum of x, y, z is 1; and an oxygen scavenger material contacting at least a portion of the Li-containing oxide. In another embodiment, the electrode material further includes a second Li-containing oxide having the formula of Li(Nix2Coy2Mz2)O2, wherein M is an element different from Li, Ni, Co, or O, wherein x2, y2, and z2 are each independently between 0 and 1 and the sum of x2, y2, z2 is 1, wherein the oxide composite is configured as a first material layer, wherein the second Li-containing oxide is configured as a second material layer disposed next to the first material layer.Type: GrantFiled: October 4, 2010Date of Patent: November 12, 2019Assignee: Ford Global Technologies, LLCInventors: Chi Paik, Robert J. Kudla, Andrew Robert Drews
-
Publication number: 20190115590Abstract: A method of forming a high energy density composite cathode material is disclosed. The method includes providing a lithium-rich manganese layered oxide (LRMO), coating the LRMO with a TiO2 precursor, and ball-milling the TiO2 coated LRMO with LiH to form a LixTiO2 coated LRMO composite, wherein x is less than or equal to 1 and greater than zero.Type: ApplicationFiled: October 16, 2017Publication date: April 18, 2019Inventors: WENKUI ZHANG, HUI HUANG, YANG XIA, LIYUANG ZHANG, YISHUN WANG, CHU LIANG, XIAO GUANG YANG, ROBERT J. KUDLA, THEODORE JAMES MILLER
-
Patent number: 8628742Abstract: A method of using a hybrid oxidation catalyst system for remediating a lean emission from a vehicle includes the step of oxidizing the hydrocarbons and carbon monoxide in an engine emission comprising hydrocarbons, carbon monoxide, NOx including NO and NO2, and oxygen with a first catalyst. The first catalyst includes noble metal particles supported in a first ceramic layer. The method further includes oxidizing the NO with a second catalyst having base metal oxide particles supported in a second ceramic layer to form NO2. The first catalyst is disposed upstream of the second catalyst and the system is capable of converting at least 10% of the amount of NO to NO2 at a temperature ranging from 75° C. to 225° C.Type: GrantFiled: November 1, 2012Date of Patent: January 14, 2014Assignee: Ford Global Technologies, LLCInventors: Andrew Robert Drews, Robert J. Kudla
-
Patent number: 8304366Abstract: One aspect of the present invention relates to a system for remediating emissions using a hybrid oxidation catalyst system. The hybrid oxidation catalyst system includes a noble metal oxidation catalyst having noble metal particles in a first ceramic layer. The system also includes a base metal oxide catalyst disposed in a second ceramic layer situated downstream of the noble metal oxidation catalyst. The noble metal oxidation catalyst is effective to substantially prevent hydrocarbon or carbon monoxide inhibition of the base metal oxide catalyst when enhancing the NO+O2 conversion effectiveness of the base metal oxide catalyst.Type: GrantFiled: November 24, 2010Date of Patent: November 6, 2012Assignee: Ford Global Technologies, LLCInventors: Andrew Robert Drews, Robert J. Kudla
-
Publication number: 20110165046Abstract: One aspect of the present invention relates to a system for remediating emissions using a hybrid oxidation catalyst system. The hybrid oxidation catalyst system includes a noble metal oxidation catalyst having noble metal particles in a first ceramic layer. The system also includes a base metal oxide catalyst disposed in a second ceramic layer situated downstream of the noble metal oxidation catalyst. The noble metal oxidation catalyst is effective to substantially prevent hydrocarbon or carbon monoxide inhibition of the base metal oxide catalyst when enhancing the NO+O2 conversion effectiveness of the base metal oxide catalyst.Type: ApplicationFiled: November 24, 2010Publication date: July 7, 2011Applicant: FORD GLOBAL TECHNOLOGIES, LLCInventors: Andrew Robert Drews, Robert J. Kudla
-
Publication number: 20110143204Abstract: An electrode material is provided to include a Li-containing oxide of the formula of Li(NixCoyMz)O2, wherein M is an element different from Li, Ni, Co, or O, wherein x, y, and z are each independently between 0 and 1 and the sum of x, y, z is 1; and an oxygen scavenger material contacting at least a portion of the Li-containing oxide. In another embodiment, the electrode material further includes a second Li-containing oxide having the formula of Li (Nix2Coy2Mz2)O2, wherein M is an element different from Li, Ni, Co, or O, wherein x2, y2, and z2 are each independently between 0 and 1 and the sum of x2, y2, z2 is 1, wherein the oxide composite is configured as a first material layer, wherein the second Li-containing oxide is configured as a second material layer disposed next to the first material layer.Type: ApplicationFiled: October 4, 2010Publication date: June 16, 2011Applicant: FORD GLOBAL TECHNOLOGIES, LLCInventors: Chi Paik, Robert J. Kudla, Andrew Robert Drews
-
Patent number: 6607704Abstract: An integrated lean NOx trap. The integrated lean NOx trap includes a lean NOx trap containing a composite metal oxide mixture consisting essentially of about 80-100 wt % stoichiometric spinel MgAl2O4 and between about 0-20 wt % of CeO2 or CeO2—ZrO2. A method for removing NOx and SOx impurities from exhaust gases using the integrated lean NOx trap is also described.Type: GrantFiled: October 18, 2001Date of Patent: August 19, 2003Assignee: Ford Global Technologies, LLCInventors: Diane L. Guttridge, Jun (John) Li, Mohinder Singh Chattha, Robert J. Kudla, William Lewis Henderson Watkins
-
Publication number: 20030129124Abstract: The present invention provides a composition and method for storing and reducing NOx from lean burn internal combustion engines. The present invention uses composite metal oxides, in spinel structure, in conjunction with the typical lean NOx trap formulation to form an integrated lean NOx trap. The composite metal oxides in spinel structure act primarily as a SOx trapping element and also secondarily as a NOx trapping element within the integrated LNT. In this integrated LNT, the sulfur is trapped and released in a way that does not allow the sulfur to go to the primary NOx trapping element an alkali or earth metal - and thus prevents the integrated lean NOx trap from becoming poisoned, thereby leaving more reactive sites for NOx trapping and conversion.Type: ApplicationFiled: February 6, 2003Publication date: July 10, 2003Applicant: Ford Global Technologies, Inc.Inventors: Diane L. Guttridge , Jun (John) Li , Ronald Gene Hurley , Robert J. Kudla , William Lewis Henderson Watkins
-
Publication number: 20030077218Abstract: The present invention provides a composition and method for storing and reducing NOx for lean burn internal combustion engines. The present invention uses composite metal oxides, in spinel structure, in conjunction with a typical LNT formulation to form an integrated LNT. The composite metal oxides in spinel structure act primarily as a SOx trapping element and also a secondarily NOx trapping element within the integrated LNT. In this integrated LNT, the sulfur is trapped and released in a way that does not allow the sulfur to go to the primary NOx trapping element, i.e. the alkali or alkali earth metal oxides, to poison the integrated LNT; thereby, leaving more reactive sites for the NOx trapping and conversion.Type: ApplicationFiled: October 18, 2001Publication date: April 24, 2003Inventors: Diane L. Guttridge, Jun John Li, Mohinder Singh Chattha, Robert J. Kudla, William Lewis Henderson Watkins
-
Patent number: 6165430Abstract: The invention is a selective reduction catalyst useful for converting exhaust gases generated by a diesel engine where the atmosphere is oxidizing. The catalyst comprises 5-40 wt. % silica of a silica/alumina sol-gel produced support carrying 0.25-4.0 wt. % platinum.Type: GrantFiled: July 20, 1998Date of Patent: December 26, 2000Assignee: Ford Global Technologies, Inc.Inventors: Robert J. Kudla, Chaitanya Kumar Narula, Mohinder S. Chattha
-
Patent number: 6129898Abstract: The invention is a method of treating exhaust gases generated by an internal combustion engine using a NOx trap in the exhaust gas system. The method comprises locating a nitrogen oxide trap in the exhaust gas passage and cycling the air/fuel ratio of the exhaust gases entering the trap between lean and rich, such that the trap absorbs nitrogen oxides during the lean cycle and desorbs the nitrogen oxides when the concentration of the oxygen in the exhaust gas is lowered as during a rich cycle. The trap comprises: (a) a tri-metal oxides made of aluminum-manganese-zirconium and (b) at least 0.1 wt. % platinum, the wt. % being based on the weight of said tri-metal oxide material. The desorbed nitrogen oxides may be converted over the precious metal to N.sub.2 and O.sub.2 by reductants like hydrocarbons present in the exhaust gas. The invention is also the catalyst trap material.Type: GrantFiled: August 17, 1998Date of Patent: October 10, 2000Assignee: Ford Global Technologies, Inc.Inventors: William Lewis Henderson Watkins, Robert J. Kudla, Mohinder S. Chattha
-
Patent number: 6103207Abstract: A method is provided for treating diesel engine exhaust gas with a catalyst containing a physical mixture of particles. The catalyst contains a physical mixture of particles of (i) a bi-metal oxide of manganese and zirconium and (ii) a precious metal, such as platinum, supported on an alumina, such as gamma alumina.Type: GrantFiled: April 26, 1999Date of Patent: August 15, 2000Assignee: Ford Global Technologies, Inc.Inventors: Mohinder S. Chattha, Robert J. Kudla
-
Patent number: 5950421Abstract: The invention is a method of treating exhaust gases generated by an internal combustion engine using a NOx trap in the exhaust gas system. The method comprises locating an essentially alkaline earth-free nitrogen oxide trap in the exhaust gas passage and cycling the air/fuel ratio of the exhaust gases entering the trap between lean and rich, such that the trap absorbs nitrogen oxides during the lean cycle and desorbs the nitrogen oxides when the concentration of the oxygen in the exhaust gas is lowered as during a rich cycle. The trap comprises: (a) a porous support material comprising mostly .gamma.-alumina and (b) metals consisting essentially of 0.1 to 2 wt. % tungsten oxide and precious metal comprising 0.5 to 4 wt. % platinum deposited on the support, the amount of said metals being individually based on the weight of said support material. The desorbed nitrogen oxides may be converted over the precious metal to N.sub.2 and O.sub.2 by reductants like hydrocarbons present in the exhaust gas.Type: GrantFiled: December 18, 1997Date of Patent: September 14, 1999Assignee: Ford Global Technologies, Inc.Inventors: Mohinder S. Chattha, Robert J. Kudla, Clifford Norman Montreuil
-
Patent number: 5922295Abstract: The invention is a nitrogen oxide trap comprising a porous support of alumina; and loaded thereon materials consisting essentially of particular amounts of: (I) tungstophosphoric acid and (II) precious metal selected from platinum, palladium, rhodium and mixtures thereof. The trap is useful for trapping nitrogen oxides produced in the exhaust gas generated by an internal combustion gasoline engine during lean-burn operation of the engine. The trap releases the nitrogen oxides during decreased oxygen concentration in the exhaust gas. The desorbed NOx may be converted over the precious metal to N.sub.2 and O.sub.2 by reductants like hydrocarbons present in the exhaust gas.Type: GrantFiled: March 10, 1997Date of Patent: July 13, 1999Assignee: Ford Global Technologies, Inc.Inventors: Mohinder S. Chattha, Tjenga E. Hoost, Robert J. Kudla
-
Patent number: 5876680Abstract: This invention is a bimetallic catalyst comprising tungsten oxide and platinum in critical amounts on a mostly .gamma.-alumina support material. It is particularly optimal for use in lean-burn engine exhaust systems, including gasoline and diesel, where it efficiently reduces NOx in the exhaust gas.Type: GrantFiled: June 12, 1996Date of Patent: March 2, 1999Assignee: Ford Global Technologies, Inc.Inventors: Mohinder S. Chattha, Robert J. Kudla, T. E. Hoost