Patents by Inventor Robert J. Minchak

Robert J. Minchak has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 5438093
    Abstract: Solution and RIM polymerization of cycloolefins containing at least one norbornene moiety is carried out in the presence of a methathesis catalyst system and an activator, particularly a chlorosilane activator, to obtain faster reaction with higher conversions at lower mold temperatures. The methathesis catalyst system includes an organoammonium molybdate or tungstate catalyst and an alkylaluminum or an alkylaluminum halide cocatalyst. The chlorosilane activator is used at a level of 0.05 to 10 millimoles per mole of the cycloolefin monomers. The polymers of cycloolefins can be impact modified and/or flame-retarded.
    Type: Grant
    Filed: June 26, 1992
    Date of Patent: August 1, 1995
    Assignee: B. F. Goodrich Company
    Inventors: Paul T. Stricharczuk, Robert J. Minchak, Timothy J. Kettering, Dennis J. Janda, Glen R. Gribble, Jr.
  • Patent number: 5286797
    Abstract: Alloys of polycycloolefin polymers are produced by dissolving an ethylene-based functional polymer in at least one polycycloolefin monomer and polymerizing the mixture. Various polycycloolefin catalysts can be utilized. Often it is desirable to utilize bulk polymerization including reaction injection molding (RIM), liquid injection molding (LIM), reinforced reaction injection molding (RRIM), resin transfer molding (RTM), and the like. The alloys have improved properties such as impact strength, solvent resistance, as well as improved thermal aging properties such as retention of impact strength.
    Type: Grant
    Filed: November 24, 1992
    Date of Patent: February 15, 1994
    Assignee: The B. F. Goodrich Company
    Inventors: Biing-Lin Lee, Robert J. Minchak
  • Patent number: 5278238
    Abstract: Alloys of polycycloolefin polymers are produced by dissolving an ethylene-based functional polymer in at least one polycycloolefin monomer and polymerizing the mixture. Various polycycloolefin catalysts can be utilized. Often it is desirable to utilize bulk polymerization including reaction injection molding (RIM), liquid injection molding (LIM), reinforced reaction injection molding (RRIM), resin transfer molding (RTM), and the like. The alloys have improved properties such as impact strength, solvent resistance, as well as improved thermal aging properties such as retention of impact strength.
    Type: Grant
    Filed: December 11, 1989
    Date of Patent: January 11, 1994
    Assignee: The B. F. Goodrich Company
    Inventors: Biing-Lin Lee, Robert J. Minchak
  • Patent number: 5190808
    Abstract: Copolymers for use in preparing prepregs, which in turn are used to prepare printed circuit wiring boards are provided, as well as processes for producing the prepregs and wiring boards. The copolymers comprise repeating units derived from cycloolefin monomers, e.g., norbornene-type monomers, e.g., dicyclopentadiene-type monomers. Some of the monomers are silane-substituted while others are non silane-substituted. The silane-substituted monomers provide copolymers which exhibit improved properties when employed as the copolymers in prepregs for printed circuit wiring boards. For example, improved adhesion is achieved between the noncellulosic substrate and the polymers of components used in the wiring boards. These properties include, but are not limited to improved dielectric properties, improved adhesion to glass cloth substrates, etc.
    Type: Grant
    Filed: August 26, 1991
    Date of Patent: March 2, 1993
    Assignee: B. F. Goodrich Company
    Inventors: Linwood P. Tenney, Timothy J. Kettering, Robert J. Minchak, George M. Benedikt, David J. Smith
  • Patent number: 5071701
    Abstract: Copolymers for use in preparing prepregs, which in turn are used to prepare printed circuit wiring boards are provided, as well as processes for producing the prepregs and wiring boards. The copolymers comprise repeating units derived from cycloolefin monomers, e.g., norbornene-type monomers, e.g., dicyclopentadiene-type monomers. Some of the monomers are silane-substituted while others are non silane-substituted. The silane-substituted monomers provide copolymers which exhibit improved properties when employed as the copolymers in prepregs for printed circuit wiring boards. For example, improved adhesion is achieved between the noncellulosic substrate and the polymers of components used in the wiring boards. These properties include, but are not limited to improved dielectric properties, improved adhesion to glass cloth substrates, etc.
    Type: Grant
    Filed: November 22, 1989
    Date of Patent: December 10, 1991
    Assignee: B. F. Goodrich Corporation
    Inventors: Linwood P. Tenney, Timothy J. Kettering, Robert J. Minchak, George M. Benedikt, David J. Smith
  • Patent number: 4948856
    Abstract: The present invention provides a method for producing addition copolymers of ethylene and cycloolefin monomers of the norbornene-type, such as norbornene and tetracyclododecene. Copolymers having a uniform structure with uniform glass transition temperature values are provided by performing the copolymerization reaction in bulk with a catalyst system soluble in the cycloolefin monomers.
    Type: Grant
    Filed: May 22, 1987
    Date of Patent: August 14, 1990
    Assignee: B. F. Goodrich Company
    Inventors: Robert J. Minchak, James T. Ware
  • Patent number: 4943621
    Abstract: Methods of preparing storage stable components useful for metathesis bulk polymerization of cycloolefin monomers are provided. These components contain cycloolefins with norbornene-functional groups and cocatalysts activated with a halometal compound. In these methods, the cocatalyst is completely formed before the halometal activator is added to prevent the formation of unwanted hydrogen halides, which catalyze undesired crosslinking reactions which destabilize the cocatalyst component. Bulk polymerization systems are provided wherein these storage stable cocatalyst components are paired with catalyst components that together form the complete metathesis catalyst system. For some embodiments, storage stability is aided by the removal of water.
    Type: Grant
    Filed: August 4, 1988
    Date of Patent: July 24, 1990
    Assignee: The B. F. Goodrich Company
    Inventors: Dennis J. Janda, Paul T. Stricharczuk, Robert J. Minchak
  • Patent number: 4843185
    Abstract: A process for enhancing the polymerization activity of mixtures of one or more cycloolefin monomers is provided by treatment with heat. This process can be easily incorporated into ring-opening, bulk polymerization methods and methods which form high molecular weight monomers. Enhancing the polymerization activity of crude mixtures of cycloolefin monomers by this process permits polymers having higher glass transition temperatures and higher heat distortion temperatures to be produced with greater economy.
    Type: Grant
    Filed: April 8, 1988
    Date of Patent: June 27, 1989
    Assignee: The B. F. Goodrich Company
    Inventors: James T. Ware, Robert J. Minchak
  • Patent number: 4701510
    Abstract: Thermoset polycycloolefins are obtained by polymerzing at an elevated temperature a cycloolefin containing at least one norbornene group in the presence of a metathesis catalyst system and also in the presence of an effective amount of a polyfunctional cycloolefin crosslinker containing at least one norbornene group, but preferably two or more, with two or more unsaturated sites, preferably two or more double bonds.
    Type: Grant
    Filed: December 16, 1985
    Date of Patent: October 20, 1987
    Assignee: The B.F. Goodrich Company
    Inventors: Robert J. Minchak, Parley C. Lane, Jr.
  • Patent number: 4522902
    Abstract: Configurations of cross-linked or vulcanized amphophilic or quaternized block copolymer of haloalkyl epoxides and hydroxyl terminated alkadiene polymers are useful as battery separators in both primary and secondary batteries, particularly nickel-zinc batteries. The quaternized block copolymers are prepared by polymerizing a haloalkyl epoxide in the presence of a hydroxyl terminated 1,3-alkadiene to form a block copolymer that is then reacted with an amine to form the quaternized or amphophilic block copolymer that is then cured or cross-linked with sulfur, polyamines, metal oxides, organic peroxides and the like.
    Type: Grant
    Filed: May 14, 1984
    Date of Patent: June 11, 1985
    Assignee: The B. F. Goodrich Company
    Inventors: Robert J. Minchak, William N. Schenk
  • Patent number: 4426502
    Abstract: A process for bulk polymerizing a norbornene-type monomer, or a mixture thereof, that includes the steps of mixing the monomer with an organoammonium molybdate or tungstate catalyst and an alkoxyalkyl aluminum halide cocatalyst at a temperature at which polymerization of the monomer remains essentially dormant for at least one hour, and conveying the resulting mixture to a mold maintained at a temperature at which polymerization of the monomer takes place in less than about 2 minutes.
    Type: Grant
    Filed: June 14, 1982
    Date of Patent: January 17, 1984
    Assignee: The B. F. Goodrich Company
    Inventor: Robert J. Minchak
  • Patent number: 4418179
    Abstract: Impact modified polycycloolefin is made by ring opening bulk polymerization of at least one monomer containing at least one norbornene group in the presence of an organoammonium molybdate or tungstate catalyst and an alkoxyalkylaluminum halide cocatalyst as well as a sufficient amount of an impact modifier selected from polyolefin powders and polyvinylidene fluoride powders.
    Type: Grant
    Filed: September 29, 1982
    Date of Patent: November 29, 1983
    Assignee: The B. F. Goodrich Company
    Inventors: Elmer J. DeWitt, Robert J. Minchak, Biing-Lin Lee, George M. Benedikt
  • Patent number: 4380617
    Abstract: Process for polymerizing by ring opening polymerization of a norbornene-type monomer, or a mixture thereof, with or without at least one other polymerizable monomer, in presence of an alkylaluminum halide cocatalyst and an organoammonium molybdate or tungstate catalyst that is soluble in a hydrocarbon reaction solvent and the norbornene-type monomer.
    Type: Grant
    Filed: January 20, 1982
    Date of Patent: April 19, 1983
    Assignee: The B. F. Goodrich Company
    Inventors: Robert J. Minchak, Timothy J. Kettering, William J. Kroenke
  • Patent number: 4262103
    Abstract: A method for preparing copolymers of a bicycloheptene and 1,3-butadiene is described. The method comprises polymerizing said monomers in a hydrocarbon solvent in the presence of a catalyst mixture comprising:(a) at least one organoaluminum compound of the formula R.sub.3 Al or R.sub.2 AlX wherein R is an alkyl radical containing from one to about 12 carbon atoms, and X is a halogen, and(b) at least one molybdenum salt.These copolymers can be oil extended and vulcanized to high strength rubbers.
    Type: Grant
    Filed: December 5, 1977
    Date of Patent: April 14, 1981
    Assignee: The B. F. Goodrich Company
    Inventor: Robert J. Minchak
  • Patent number: 4138448
    Abstract: A process for preparing polymers of a monomer mixture of cyclopentadiene and at least one bicycloheptene is described, and the process comprises polymerizing the monomer mixture in the presence of a catalyst mixture comprising(a) at least one organoaluminum halide of the formulaRAlX.sub.2 or R.sub.3 Al.sub.2 X.sub.3 IIwherein R is an alkyl radical containing from 1 to about 12 carbon atoms, and X is a halogen, and(b) at least one tungsten or molybdenum salt, or a mixture of these salts.The polymers obtained in this manner exhibit plastic properties such as high impact strength, and can be oil extended and used as general purpose rubbers.
    Type: Grant
    Filed: December 5, 1977
    Date of Patent: February 6, 1979
    Assignee: The B. F. Goodrich Company
    Inventor: Robert J. Minchak
  • Patent number: 4110528
    Abstract: At least one norbornene-type monomer is copolymerized with about 0% to about 95% by weight of dicyclopentadiene, based upon total polymer weight. The polymerization is primarily by ring opening and is conducted in the presence of (1) a catalyst comprising (a) at least one compound selected from the group consisting of dialkylaluminum iodides, alkylaluminum diiodides and mixtures of trialkylaluminum compounds with iodine, (b) at least one dialkylaluminum chloride or alkylaluminum dichloride and (c) at least one monomer- or solvent-soluble tungsten compound, and (2) at least one nonconjugated acyclic olefin having at least one hydrogen on each double-bonded carbon atom. Catalyst components (a) and (b) are charged before catalyst component (c). Use of a catalyst containing components (a), (b) and (c) produces easy-processing and substantially gel-free polymers, whereas a catalyst containing only (a) and (c) or only (b) and (c) produces heavily gelled polymers.
    Type: Grant
    Filed: March 28, 1977
    Date of Patent: August 29, 1978
    Assignee: The B. F. Goodrich Company
    Inventor: Robert J. Minchak
  • Patent number: 4069376
    Abstract: A norbornene-type monomer is copolymerized with about 0% to about 95% by weight of dicyclopentadiene, based upon total polymer weight. The polymerization is conducted in the presence of (1) a catalyst comprising (a) at least one compound selected from the group consisting of dialkyl-aluminum iodides, alkylaluminum diodides and mixtures of trialkylaluminum compounds with iodine, (b) at least one dialkylaluminum chloride or alkylaluminum dichloride and (c) at least one monomer- or solvent-soluble tungsten compound, and (2) at least one nonconjugated acyclic olefin having at least one hydrogen on each double-bonded carbon atom. Catalyst components (a) and (b) are charged before catalyst component (c). Use of a catalyst containing components (a), (b) and (c) produces easy-processing and substantially gel-free polymers, whereas a catalyst containing only (a) and (c) or only (b) and (c) produces heavily gelled polymers.
    Type: Grant
    Filed: April 17, 1975
    Date of Patent: January 17, 1978
    Assignee: The B. F. Goodrich Company
    Inventor: Robert J. Minchak
  • Patent number: 4025708
    Abstract: Cyclopentene homopolymers and copolymers are prepared by polymerizing cyclopentene alone or with one or more copolymerizable cycloolefins in the presence of (1) a catalyst comprising (a) at least one compound selected from the group consisting of dialkylaluminum iodides, alkylaluminum diiodides and mixtures of trialkylaluminum compounds with elemental iodine and (b) at least one solvent-soluble tungsten compound, (2) at least one nonconjugated acyclic olefin having at least one hydrogen on each double-bonded carbon atom, and (3) a solvent for the tungsten compound comprising at least one alkyl ester of a saturated carboxylic or dicarboxylic acid. Catalyst component (a) is charged before catalyst component (b). Use of the ester solvent causes a brief induction period allowing excellent process control and resulting in substantially gel-free polymers.
    Type: Grant
    Filed: March 24, 1975
    Date of Patent: May 24, 1977
    Assignee: The B. F. Goodrich Company
    Inventors: Robert J. Minchak, Robert E. Beauregard
  • Patent number: 4002815
    Abstract: Substantially gel-free copolymers of cyclopentene with dicyclopentadiene are prepared by polymerizing these monomers in the presence of (1) a catalyst comprising (a) at least one compound selected from the group consisting of dialkylaluminum iodides, alkylaluminum diiodides and mixtures of trialkylaluminum compounds with elemental iodine and (b) at least one solvent- or monomer-soluble tungsten compound, and (2) at least one nonconjugated acyclic olefin having at least one hydrogen on each double-bonded carbon atom. Catalyst component (a) is charged before catalyst component (b).
    Type: Grant
    Filed: April 3, 1975
    Date of Patent: January 11, 1977
    Assignee: The B. F. Goodrich Company
    Inventor: Robert J. Minchak