Abstract: A fuel cell system includes a fuel cell stack and a controller. The fuel cell stack includes a catalyst and a stack voltage. The controller increases efficiency of the fuel cell stack by minimizing or removing an accumulation of oxides on the catalyst during a low-power operating mode of the fuel cell system. The controller executes a method for dynamically controlling the stack voltage during a detected low-power operating mode. The method includes commanding low-voltage/high-power pulses to the fuel cell stack via the controller at a magnitude and frequency sufficient for minimizing or removing the oxides. The system may include a direct current-direct current (DC-DC) boost converter, with the controller programmed to command the power pulses from the DC-DC boost converter. Or, the controller may be configured to command the power pulses by controlling a feed rate of the oxygen and/or the hydrogen.

Abstract: A fuel cell system includes a fuel cell stack and a controller. The fuel cell stack includes a catalyst and a stack voltage. The controller increases efficiency of the fuel cell stack by minimizing or removing an accumulation of oxides on the catalyst during a low-power operating mode of the fuel cell system. The controller executes a method for dynamically controlling the stack voltage during a detected low-power operating mode. The method includes commanding low-voltage/high-power pulses to the fuel cell stack via the controller at a magnitude and frequency sufficient for minimizing or removing the oxides. The system may include a direct current-direct current (DC-DC) boost converter, with the controller programmed to command the power pulses from the DC-DC boost converter. Or, the controller may be configured to command the power pulses by controlling a feed rate of the oxygen and/or the hydrogen.

Abstract: A method and system for manufacturing a corrosion resistant performs the steps of: (1) providing a substrate; (2) moving the substrate to a cleaning chamber via the conveyor; (3) cleaning the substrate; (4) moving the substrate into a first pressure chamber; (5) moving the substrate out of the first pressure chamber; (5) determining a first temperature change in the substrate at the first pressure chamber; (6) adjusting a second heat source at a second pressure chamber based on the first temperature change; and (7) moving the substrate into the second pressure chamber. The system includes at least one pressure chamber housing a heat source wherein a temperature sensor is disposed at the inlet and at the outlet of the pressure chamber. A control unit may be in communication with the temperature sensors and the heat sources.

Abstract: A system and method for limiting voltage cycling of a fuel cell stack during a stand-by mode by providing power from a battery to the stack while the stack is turned off. The method includes monitoring the voltage of each of the fuel cells in the fuel cell stack and determining an average cell voltage of the fuel cells in the fuel cell stack. The method also determines whether the average cell voltage of the fuel cells in the fuel cell stack has fallen below a predetermined voltage value and, if so, applies a voltage potential to the fuel cell stack to increase the average cell voltage above the predetermined voltage value.

Abstract: A system and method for limiting voltage cycling of a fuel cell stack during a stand-by mode by providing power from a battery to the stack while the stack is turned off. The method includes monitoring the voltage of each of the fuel cells in the fuel cell stack and determining an average cell voltage of the fuel cells in the fuel cell stack. The method also determines whether the average cell voltage of the fuel cells in the fuel cell stack has fallen below a predetermined voltage value and, if so, applies a voltage potential to the fuel cell stack to increase the average cell voltage above the predetermined voltage value.

Abstract: A system for oxidizing contaminants on both the cathode and anode electrodes in a fuel cell stack by applying a suitable voltage potential across the electrodes that causes the oxidation. The system includes a battery and an electrical converter electrically coupled to the battery. The electrical converter is configured to assist in providing an oxidation potential to the fuel cell stack by converting electrical power from the battery at a time effective to oxidize contaminants on the cathode or anode electrodes in the stack. The electrical converter provides a positive potential to the fuel cell stack to oxidize contaminants on the cathode electrodes and provides a negative potential to the fuel cell stack to oxidize contaminants on the anode electrodes. If the battery is a high voltage battery, then the converter is a power converter and if the battery is a low voltage battery, then the converter is boost converter.