Abstract: A welding electrode according to the disclosure includes a body. A head is secured to the body and includes an aperture through which a pin extends. A polymer insulating sleeve is arranged between the pin and the head, for example. The sleeve material extends radially from an inner diameter to an outer diameter. The outer diameter engages the head, and the inner diameter is in close proximity to and engagement with the pin, which slides axially relative to the sleeve. The head and sleeve include first and second interlocking features that cooperate with one another to retain the sleeve in the aperture. The sleeve is arranged inboard from an outer face of the head, which is used to support a work piece.

Abstract: A welding electrode according to the disclosure includes a body. A head is secured to the body and includes an aperture through which a pin extends. A polymer insulating sleeve is arranged between the pin and the head, for example. The sleeve material extends radially from an inner diameter to an outer diameter. The outer diameter engages the head, and the inner diameter is in close proximity to and engagement with the pin, which slides axially relative to the sleeve. The head and sleeve include first and second interlocking features that cooperate with one another to retain the sleeve in the aperture. The sleeve is arranged inboard from an outer face of the head, which is used to support a work piece.

Abstract: A welding electrode for welding a fastener to an object is provided. The electrode includes a housing assembly with a bore disposed in the housing assembly. A pin is disposed within the bore and is movable along an axis between extended and depressed positions. The pin is retained in the bore by a flange on a lower portion of the pin that extends radially outwardly. A spring is arranged within the bore and urges the pin from the depressed position to the extended position in which a weld nut may be loaded onto the pin. The spring has a compressed length indicative of a spring failure. A stop such as a spring insulator is arranged within the bore adjacent to at least a portion of the spring. The stop extends generally longitudinally in the direction of the pin axis. The stop defines a maximum spring compression length in a fully depressed pin position that may be caused from an improperly loaded weld nut.

Abstract: A welding electrode for welding a fastener to an object is provided. The electrode includes a housing assembly with a bore disposed in the housing assembly. A pin is disposed within the bore and is movable along an axis between extended and depressed positions. The pin is retained in the bore by a flange on a lower portion of the pin that extends radially outwardly. A spring is arranged within the bore and urges the pin from the depressed position to the extended position in which a weld nut may be loaded onto the pin. The spring has a compressed length indicative of a spring failure. A stop such as a spring insulator is arranged within the bore adjacent to at least a portion of the spring. The stop extends generally longitudinally in the direction of the pin axis. The stop defines a maximum spring compression length in a fully depressed pin position that may be caused from an improperly loaded weld nut.