Patents by Inventor Robert J. Small

Robert J. Small has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7276180
    Abstract: A composition for chemical mechanical polishing includes a slurry. A sufficient amount of a selectively oxidizing and reducing compound is provided in the composition to produce a differential removal of a metal and a dielectric material. A pH adjusting compound adjusts the pH of the composition to provide a pH that makes the selectively oxidizing and reducing compound provide the differential removal of the metal and the dielectric material. A composition for chemical mechanical polishing is improved by including an effective amount for chemical mechanical polishing of a hydroxylamine compound, ammonium persulfate, a compound which is an indirect source of hydrogen peroxide, a peracetic acid or periodic acid. A method for chemical mechanical polishing comprises applying a slurry to a metal and dielectric material surface to produce mechanical removal of the metal and the dielectric material.
    Type: Grant
    Filed: March 27, 2003
    Date of Patent: October 2, 2007
    Assignee: DuPont Air Products NanoMaterials LLC
    Inventors: Robert J. Small, Laurence McGhee, David J. Maloney, Maria L. Peterson
  • Patent number: 7273060
    Abstract: The present invention relates to methods and compositions for treating a surface of a substrate by foam technology that includes at least one treatment chemical. The invention more particularly relates to the removal of undesired matter from the surface of substrates with small features, where such undesired matter may comprise organic and inorganic compounds such as particles, films from photoresist material, and traces of any other impurities such as metals deposited during planarization or etching. A method according to the present invention for treating a surface of a substrate comprises generating a foam from a liquid composition, wherein the liquid composition comprises a gas; a surfactant; and at least one component selected from the group consisting of a fluoride, a hydroxylamine, an amine and periodic acid; contacting the foam with the surface of a substrate; and, removing the undesired matter from the surface of the substrate.
    Type: Grant
    Filed: June 12, 2006
    Date of Patent: September 25, 2007
    Assignee: EKC Technology, Inc.
    Inventors: Bakul P. Patel, Mihaela Cernat, Robert J. Small
  • Patent number: 7247566
    Abstract: The invention relates to chemical mechanical polishing of substrates using an abrasive and a fluid composition, wherein certain organosulfonic acid compounds are used as oxidizers, and particularly relates to a method of polishing substrates comprising copper, tungsten, titanium, and/or polysilicon using a chemical-mechanical polishing system comprising organosulfonic acids having an electrochemical oxidation potential greater than 0.2V as an oxidizer.
    Type: Grant
    Filed: October 23, 2003
    Date of Patent: July 24, 2007
    Assignee: Dupont Air Products Nanomaterials LLC
    Inventors: Melvin K. Carter, Robert J. Small, Xiaowei Cass Shang, Donald W. Frey
  • Patent number: 7144849
    Abstract: A composition for removing resists and etching residue from substrates containing at least one nucleophilic amine compound having oxidation and reduction potentials, at least one organic solvent, water and, optionally, a chelating agent is described. The chelating agent is preferred to be included since it provides added stability and activity to the cleaning composition so that the composition has long term effectiveness. If a chelating agent is not present, the composition, while providing for adequate stripping and cleaning upon initial use of the composition following mixing, has only short term stability. In this latter instance, the nucleophilic amine compound and organic solvent components of the composition preferably are maintained separate from each other until it is desired to use the composition. Thereafter, the components are combined. Following use of the composition, the non-used portion of the composition can be disposed of or be reactivated by the addition of a chelating agent.
    Type: Grant
    Filed: July 15, 2005
    Date of Patent: December 5, 2006
    Assignee: EKC Technology, Inc.
    Inventors: Wai Mun Lee, Charles U. Pittman, Jr., Robert J. Small
  • Patent number: 7135445
    Abstract: A new cleaning chemistry based on bis-choline and tris-choline compounds, such as their hydroxides, is provided in order to address the removal of photoresist and flux while minimizing any etching of the substrate.
    Type: Grant
    Filed: October 22, 2003
    Date of Patent: November 14, 2006
    Assignee: EKC Technology, Inc.
    Inventors: Richard William Charm, De-Ling Zhou, Robert J. Small, Shihying Lee
  • Patent number: 7051742
    Abstract: A composition for removing resists and etching residue from substrates containing at least one nucleophilic amine compound having oxidation and reduction potentials, at least one organic solvent, water and, optionally, a chelating agent is described. The chelating agent is preferred to be included since it provides added stability and activity to the cleaning composition so that the composition has long term effectiveness. If a chelating agent is not present, the composition, while providing for adequate stripping and cleaning upon initial use of the composition following mixing, has only short term stability. In this latter instance, the nucleophilic amine compound and organic solvent components of the composition preferably are maintained separate from each other until it is desired to use the composition. Thereafter, the components are combined. Following use of the composition, the non-used portion of the composition can be disposed of or be reactivated by the addition of a chelating agent.
    Type: Grant
    Filed: April 19, 2004
    Date of Patent: May 30, 2006
    Assignee: EKC Technology, Inc.
    Inventors: Wai Mun Lee, Charles U. Pittman, Jr., Robert J. Small
  • Patent number: 7037350
    Abstract: A composition for chemical-mechanical polishing, comprising an aqueous solution and an abrasive that comprises polymer particles, is described. The polymer particles carry an electrical charge, such that nearby particles repel one another. Accordingly, aggregation of polymer particles may be reduced, minimized or eliminated. The composition may additionally comprise an oxidizing agent. A method of using the composition to polish a substrate surface, such as a substrate surface having a metal surface feature or layer, is also described. A substrate so polished may exhibit good surface characteristics, such as a relatively smooth surface or a reduced number of, or a lack of, microscratches on the surface of the substrate.
    Type: Grant
    Filed: July 14, 2003
    Date of Patent: May 2, 2006
    Assignee: DA NanoMaterials L.L.C.
    Inventors: Robert J. Small, Zhefei J. Chen
  • Patent number: 7033409
    Abstract: The present invention relates to compositions for the chemical mechanical planarization (“CMP”) of barrier/adhesion layers, particularly Ta/TaN barrier/adhesion layers as occur in the manufacture of integrated circuits. CMP compositions comprise an aqueous solution of oxidizer and colloidal silica abrasive. Oxidizers include hydroxylamine nitrate, nitric acid, benzotriazole, ammonium nitrate, aluminum nitrate, hydrazine and mixtures thereof in aqueous solution.
    Type: Grant
    Filed: September 22, 2003
    Date of Patent: April 25, 2006
    Assignee: DANanoMaterials LLC
    Inventors: Robert J. Small, Maria Peterson, Tuan Truong, Melvin Keith Carter, Lily Yao
  • Patent number: 7033942
    Abstract: A composition for chemical mechanical polishing includes a slurry. A sufficient amount of a selectively oxidizing and reducing compound is provided in the composition to produce a differential removal of a metal and a dielectric material. A pH adjusting compound adjusts the pH of the composition to provide a pH that makes the selectively oxidizing and reducing compound provide the differential removal of the metal and the dielectric material. A composition for chemical mechanical polishing is improved by including an effective amount for chemical mechanical polishing of a hydroxylamine compound, ammonium persulfate, a compound which is an indirect source of hydrogen peroxide, a peracetic acid or periodic acid. A method for chemical mechanical polishing comprises applying a slurry to a metal and dielectric material surface to produce mechanical removal of the metal and the dielectric material.
    Type: Grant
    Filed: October 10, 2003
    Date of Patent: April 25, 2006
    Assignee: DuPont Air Products NanoMaterials L.L.C.
    Inventors: Robert J. Small, Laurence McGhee, David J. Maloney, Maria L. Peterson
  • Patent number: 7029508
    Abstract: The present invention provides a composition for chemical-mechanical polishing which comprises at least one abrasive particle having a surface at least partially coated by a activator. The activator comprises a metal other than a metal of Group 4(b), Group 5(b) or Group 6(b). The composition further comprises at least one oxidizing agent. The composition is believed to be effective by virtue of the interaction between the activator coated on the surface of the abrasive particles and the oxidizing agent, at the activator surface, to form free radicals. The invention further provides a method that employs the composition in the polishing of a feature or layer, such as a metal film, on a substrate surface. The invention additionally provides a substrate produced this method.
    Type: Grant
    Filed: February 11, 2003
    Date of Patent: April 18, 2006
    Assignee: DuPont Air Products NanoMaterials L.L.C.
    Inventors: Brandon Shane Scott, Robert J. Small
  • Patent number: 7014669
    Abstract: The present invention provides a composition for chemical-mechanical polishing which comprises at least one abrasive particle having a surface at least partially coated by a catalyst. The catalyst comprises a metal other than a metal of Group 4(b), Group 5(b) or Group 6(b). The composition further comprises at least one oxidizing agent. The composition is believed to be effective by virtue of the interaction between the catalyst coated on the surface of the abrasive particles and the oxidizing agent, at the catalyst surface. The invention further provides a method that employs the composition in the polishing of a feature or layer, such as a metal film, on a substrate surface. The invention additionally provides a substrate produced this method.
    Type: Grant
    Filed: July 14, 2003
    Date of Patent: March 21, 2006
    Assignee: DuPont Air Products NanoMaterials LLC
    Inventors: Robert J. Small, Brandon S. Scott
  • Patent number: 6916772
    Abstract: The present invention relates to, inter alia, a composition for stripping photoresist from substrates comprising: about 5% to about 50% by weight of an alkyl substituted pyrrolidone, an alkyl substituted piperidone, or a mixture thereof, about 0.2% to about 20% of one or more alkanolamines, and about 50% to about 94% of a sulfoxide, sulfoxone, or mixture thereof. Advantageously, the composition can remove copper from a copper substrate at a rate of less than about 10 ? per minute when the substrate is immersed in the composition which is held at 70° C. for 30 minutes and rotated relative to the composition at about 200 revolutions per minute.
    Type: Grant
    Filed: July 12, 2002
    Date of Patent: July 12, 2005
    Assignee: EKC Technology, Inc.
    Inventors: De-Ling Zhou, Robert J. Small
  • Patent number: 6866792
    Abstract: The present invention relates chemical mechanical planarization (“CMP”) of copper surfaces and describes copper CMP slurries including an oxidizer, one or more hydroxylamine compounds and at least one abrasive. The hydroxylamine compositions can include hydroxylamine nitrate, hydroxylamine, hydroxylamine sulfate, hydroxyl ammonium salts and mixtures thereof. The oxidizers may further include citric acid as a complexing agent for copper. Sulfuric acid and/or nitric acid provide means for modifying the pH of the oxidizer so that the hydroxylamine chemistries are acidic. Some embodiments include corrosion inhibitors such as benzotriazole, 2,4-pentadione dioxime and/or 1,6-dioxaspiro[4,4] nonane 2,7-dione. Some embodiments also include a free radical inhibitor, advantageously hydrazine. Colloidal silica and milled alumina are used as typical abrasive components.
    Type: Grant
    Filed: December 12, 2001
    Date of Patent: March 15, 2005
    Assignee: EKC Technology, Inc.
    Inventors: Robert J. Small, Maria Peterson, Tuan Truong, Melvin Keith Carter, Lily Yao
  • Patent number: 6852682
    Abstract: The present invention relates to chemical compositions and methods of use for cleaning CMP equipment, including the interiors of delivery conduits caring CMP slurry to the necessary sites. The chemical compositions of the present invention are also useful for post-CMP cleaning of the wafer itself. Three classes of cleaning compositions are described, all of which are aqueous solutions. One class operates in a preferable pH range from about 11 to about 12 and preferably contains one or more non-ionic surfactants, one or more simple amines, a surfactant or sticking agent, such as one or more soluble dialcohol organic compounds, and one or more quaternary amines. A second class of cleaning composition operates in a preferable pH range of approximately 8.5 and contains one or more of citric acid, lactic acid, and oxalic acid. A third class of compositions is acidic, having a preferable pH range from about 1.
    Type: Grant
    Filed: October 16, 2002
    Date of Patent: February 8, 2005
    Assignee: EKC Technology, Inc.
    Inventors: Robert J. Small, Joo-Yun Lee
  • Publication number: 20040217006
    Abstract: The present invention relates to a method of modifying a surface. The method may include introducing a liquid to a first cluster generation site. The liquid includes an oxidizing agent, such as hydroxylamine. The liquid is subjected to electrical forces higher than a surface tension of said liquid to prepare a first plurality of clusters. Clusters of the first plurality of clusters are impacted upon the surface.
    Type: Application
    Filed: March 18, 2004
    Publication date: November 4, 2004
    Inventor: Robert J. Small
  • Publication number: 20040198621
    Abstract: A composition for removing resists and etching residue from substrates containing at least one nucleophilic amine compound having oxidation and reduction potentials, at least one organic solvent, water and, optionally, a chelating agent is described. The chelating agent is preferred to be included since it provides added stability and activity to the cleaning composition so that the composition has long term effectiveness. If a chelating agent is not present, the composition, while providing for adequate stripping and cleaning upon initial use of the composition following mixing, has only short term stability. In this latter instance, the nucleophilic amine compound and organic solvent components of the composition preferably are maintained separate from each other until it is desired to use the composition. Thereafter, the components are combined. Following use of the composition, the non-used portion of the composition can be disposed of or be reactivated by the addition of a chelating agent.
    Type: Application
    Filed: April 19, 2004
    Publication date: October 7, 2004
    Inventors: Wai Mun Lee, Charles U. Pittman, Robert J. Small
  • Publication number: 20040161938
    Abstract: The present invention relates to the use of ozone (O3) as a reagent in chemical mechanical planarization either in aqueous solution or as a gas directly impinging on the surface to be planarized. An aqueous solution containing ozone may optionally contain abrasive particles and/or additional CMP reagents co-dissolved with the ozone including carbonate and bicarbonate anions, and organic acids such as formic, oxalic, acetic and glycol. Abrasives that may be added include alumina, silica, spinel, ceria, zirconia. Typical concentrations of ozone aqueous solution are in the range from approximately 1 part-per-million up to saturation. Ammonium salts, particularly ammonium carbonate facilitate planarization in cooperation with ozone-containing aqueous solution. Low k dielectric materials, organic as well as inorganic, and difficult to oxidize metals can be planarized with ozone reagents pursuant to the present invention.
    Type: Application
    Filed: February 19, 2004
    Publication date: August 19, 2004
    Inventors: Robert J. Small, Xiaowei Shang
  • Patent number: 6777380
    Abstract: A composition for the stripping of photoresist and the cleaning of residues from substrates, and for silicon oxide etch, comprising from about 0.01 percent by weight to about 10 percent by weight of one or more fluoride compounds, from about 10 percent by weight to about 95% by weight of a sulfoxide or sulfone solvent, and from about 20 percent by weight to about 50 percent by weight water. The composition may contain corrosion inhibitors, chelating agents, co-solvents, basic amine compounds, surfactants, acids and bases.
    Type: Grant
    Filed: July 10, 2001
    Date of Patent: August 17, 2004
    Assignee: EKC Technology, Inc.
    Inventors: Robert J. Small, Bakul P. Patel, Wai Mun Lee, Douglas Holmes, Jerome Daviot, Chris Reid
  • Publication number: 20040147421
    Abstract: A new cleaning chemistry based on bis-choline and tris-choline compounds, such as their hydroxides, is provided in order to address the removal of photoresist and flux while minimizing any etching of the substrate.
    Type: Application
    Filed: October 22, 2003
    Publication date: July 29, 2004
    Inventors: Richard William Charm, De-Ling Zhou, Robert J. Small, Shihying Lee
  • Publication number: 20040140288
    Abstract: A conventional and economical method to etch TiW alloys and remove the etch residues therefrom is disclosed. The composition of the present invention contains periodic acid (PIA). Such compositions, when used in optimal conditions, are effective in etching TiW alloys, and also in removing the etch residues resulting from TiW alloys. Moreover, the composition of the present invention causes relatively little etching on Al, Cu, or AlCu layers.
    Type: Application
    Filed: October 21, 2003
    Publication date: July 22, 2004
    Inventors: Bakul Patel, Robert J. Small, Shihying Lee