Abstract: The disclosed apparatus, systems, and methods can process height maps. For example, the disclosed computerized method of determining posture information of an object in a two-dimensional height map captured by a range sensor system can include receiving the height map of the object captured by the range sensor system, generating a plurality of one-dimensional slices of the height map and a location record indicating locations of the plurality of one-dimensional slices on the height map, identifying points of interest in the plurality of one-dimensional slices, determining locations of the identified points of interest in the height map based on the location record, and determining the posture information of the object based on the locations of the identified points of interest in the height map.

Abstract: The disclosed apparatus, systems, and methods can process height maps. For example, the disclosed computerized method of determining posture information of an object in a two-dimensional height map captured by a range sensor system can include receiving the height map of the object captured by the range sensor system, generating a plurality of one-dimensional slices of the height map and a location record indicating locations of the plurality of one-dimensional slices on the height map, identifying points of interest in the plurality of one-dimensional slices, determining locations of the identified points of interest in the height map based on the location record, and determining the posture information of the object based on the locations of the identified points of interest in the height map.

Abstract: This invention provides a system and method for employing GUI-based non-numeric slide buttons and bar meters to setup and monitor operating parameters of a vision system. Graphical representations of operating parameters are displayed in a parameter box on the GUI with moving bars that are shaded, patterned or colored so as to provide a relative level between two extremes on a scale of the given operating parameter. Input of operating parameter settings with respect to the scale is made by moving a setting slider along the scale between the extremes. The position of the slider establishes the user-input setting relative to the scale. In an illustrative embodiment, scales, level bars and setting sliders can also be displayed on the image view itself, adjacent to a given image view feature, which is the subject of the scale.

Abstract: Disclosed are methods and apparatus for automatic optoelectronic detection and inspection of objects, based on capturing digital images of a two-dimensional field of view in which an object to be detected or inspected may be located, analyzing the images, and making and reporting decisions on the status of the object. Decisions are based on evidence obtained from a plurality of images for which the object is located in the field of view, generally corresponding to a plurality of viewing perspectives. Evidence that an object is located in the field of view is used for detection, and evidence that the object satisfies appropriate inspection criteria is used for inspection. Methods and apparatus are disclosed for capturing and analyzing images at high speed so that multiple viewing perspectives can be obtained for objects in continuous motion.

Abstract: A system, method and GUI for displaying and controlling vision system operating parameters includes an automated region of interest (ROI) graphic image that is applied to a discrete region of a selected image in response to a single click by a user. At least one automated operating parameter is generated automatically in response to the single click by the user at the discrete region, so as to determine whether a feature of interest (such as a pattern, a blob or an edge) is in the automated ROI graphic image. Illustratively, the automated ROI graphic image (a pass/fail graphic image) is user-movable to allow the user to move the automated ROI graphic image from a first positioning to a second positioning, to thereby automatically reset the operating parameter to a predetermined value in accordance with the second positioning.

Abstract: The invention provides, in some aspects, devices for image acquisition that use seals between concentrically disposed portions of an enclosure and an optics assembly in order to protect image acquisition components from the surrounding environment while providing adequate friction for both adjusting and locking focus. Such devices can include an image capture medium that is disposed within an enclosure and an optics assembly that is also disposed within that enclosure. The optics assembly, which includes at least a lens, can have a cylindrical outer diameter along at least a portion of its length that is received within the enclosure along a length that has a corresponding cylindrical inner diameter. A first seal is disposed between, and in contact with, the optics assembly and the enclosure. That seal permits rotation of the optics assembly for purposes of focusing the lens, while preventing contamination from the environment from entering into the enclosure.

Abstract: This invention provides a Graphical User Interface (GUI) that operates in connection with a machine vision detector or other machine vision system, which provides a highly intuitive and industrial machine-like appearance and layout. The GUI includes a centralized image frame window surrounded by panes having buttons and specific interface components that the user employs in each step of a machine vision system set up and run procedure. One pane allows the user to view and manipulate a recorded filmstrip of image thumbnails taken in a sequence, and provides the filmstrip with specialized highlighting (colors or patterns) that indicate useful information about the underlying images. The programming of logic is performed using a programming window that includes a ladder logic arrangement.

Abstract: The invention provides, in some aspects, devices for image acquisition that use seals (e.g., O-rings) between concentrically disposed portions of an enclosure and an optics assembly (or sub-assemblies thereof) in order to protect image acquisition components from the surrounding environment (and vice versa) while, at the same time, providing adequate friction for both adjusting and locking focus. Such devices include, in one aspect of the invention, an image capture medium (e.g., a CMOS sensor, CCD array, etc.) that is disposed within an enclosure and an optics assembly that is also disposed within that enclosure, rotatably. The optics assembly, which includes at least a lens, can have a cylindrical outer diameter along at least a portion of its length that is received within the enclosure along a length that has a corresponding cylindrical inner diameter. A first seal (e.g., an “O-ring”) is disposed between, and in contact with, the optics assembly and the enclosure, e.g., along these corresponding lengths.

Abstract: This invention provides a Graphical User Interface (GUI) that operates in connection with a machine vision detector or other machine vision system, which provides a highly intuitive and industrial machine-like appearance and layout. The GUI includes a centralized image frame window surrounded by panes having buttons and specific interface components that the user employs in each step of a machine vision system set up and run procedure. One pane allows the user to view and manipulate a recorded filmstrip of image thumbnails taken in a sequence, and provides the filmstrip with specialized highlighting (colors or patterns) that indicate useful information about the underlying images. The programming of logic is performed using a programming window that includes a ladder logic arrangement.

Abstract: This invention provides a system and method for employing GUI-based non-numeric slide buttons and bar meters to setup and monitor operating parameters of a vision system (the term “vision system” as used herein including the above-described vision detector). Such parameters can include, but are not limited to the threshold at which a feature is activated in viewing an image. Operating parameters also include the underlying range of contrast values and levels of brightness intensities (or by input inversion, the level of darkness) recognized and acted upon by the vision system. Graphical representations of operating parameters are displayed in a parameter box on the GUI with moving bars that are shaded, patterned or colored so as to provide a relative level between two extremes on a scale of the given operating parameter. The endpoints of the scale can be established by analyzing the relevant extremes on a subject image view.

Abstract: Systems and methods for utilizing linear optoelectronic sensors are provided. A plurality of linear sensors may be utilized to obtain velocity measurements of a web material at two points. The acceleration of the web material may be determined from the velocity measurements and a control signal issued to a servo to maintain proper tension along the web material.

Abstract: This invention provides a system and method for employing GUI-based non-numeric slide buttons and bar meters to setup and monitor operating parameters of a vision system (the term “vision system” as used herein including the above-described vision detector). Such parameters can include, but are not limited to the threshold at which a feature is activated in viewing an image. Operating parameters also include the under-lying range of contrast values and levels of brightness intensities (or by input inversion, the level of darkness) recognized and acted upon by the vision system. Graphical representations of operating parameters are displayed in a parameter box on the GUI with moving bars that are shaded, patterned or colored so as to provide a relative level between two extremes on a scale of the given operating parameter. The endpoints of the scale can be established by analyzing the relevant extremes on a subject image view.

Abstract: This invention provides a system and method for automating the setup of Locators and Detectors within an image view of an object on the HMI of a vision detector by determining detectable edges and best fitting the Locators and Detectors to a location on the object image view following the establishment of an user selected operating point on the image view, such as by clicking a GUI cursor. In this manner, the initial placement and sizing of the graphical elements for Locator and Detector ROIs are relatively optimized without excessive adjustment by the user. Locators can be selected for direction, including machine or line-movement direction, cross direction or angled direction transverse to cross direction and movement direction. Detectors can be selected based upon particular analysis tools, including brightness tools, contrast tools and trained templates.

Abstract: A machine vision image acquisition system is provided with a housing or enclosure that protects the acquisition system components from an industrial environment. The machine vision image acquisition system has a focusing mechanism that can be actuated externally to the housing. The focusing mechanism uses a gear drive to transmit externally actuated focus adjustments to the optical components of the acquisition system.

Abstract: The invention provides, in some aspects, devices for image acquisition that use seals (e.g., O-rings) between concentrically disposed portions of an enclosure and an optics assembly (or sub-assemblies thereof) in order to protect image acquisition components from the surrounding environment (and vice versa) while, at the same time, providing adequate friction for both adjusting and locking focus. Such devices include, in one aspect of the invention, an image capture medium (e.g., a CMOS sensor, CCD array, etc.) that is disposed within an enclosure and an optics assembly that is also disposed within that enclosure, rotatably. The optics assembly, which includes at least a lens, can have a cylindrical outer diameter along at least a portion of its length that is received within the enclosure along a length that has a corresponding cylindrical inner diameter. A first seal (e.g., an “O-ring”) is disposed between, and in contact with, the optics assembly and the enclosure, e.g., along these corresponding lengths.

Abstract: This invention provides a system and method for automating the setup of Locators and Detectors within an image view of an object on the HMI of a vision detector by determining detectable edges and best fitting the Locators and Detectors to a location on the object image view following the establishment of an user selected operating point on the image view, such as by clicking a GUI cursor. In this manner, the initial placement and sizing of the graphical elements for Locator and Detector ROIs are relatively optimized without excessive adjustment by the user. Locators can be selected for direction, including machine or line-movement direction, cross direction or angled direction transverse to cross direction and movement direction. Detectors can be selected based upon particular analysis tools, including brightness tools, contrast tools and trained templates.