Abstract: An air cooler assembly includes an air cooler having an air inlet manifold, an air outlet manifold, and a heat exchanger core connected at a first end thereof to the air inlet manifold and at a second end thereof to the air outlet manifold. A water separator includes a chamber having a first end and an opposed second end, an air inlet proximate the first end and connected to the air outlet manifold, and an air outlet proximate the second end. A water outlet is formed in a bottom surface of the chamber, and a channel is positioned beneath the water outlet. A condensate outlet is positioned on a bottom surface of the channel. A helical blade has a first end and a second end, and is positioned within the chamber between the air inlet and the air outlet.

Abstract: A tube stay mounting assembly includes a press assembly having a housing and a top block configured to flatten fins on a first surface of a finned tube. A press arm is operable to move the top block vertically with respect to the housing. A bottom block is configured to flatten fins on a second surface of the finned tube when the press arm is rotated and moves the top block downwardly. A tube stay clamping assembly includes a clamping housing configured to receive a tube stay having a top, bottom, rear, and front walls, the tube stay being configured to receive a flattened portion of the finned tube. A clamping arm is connected by linking arms to a clamping block, the clamping block configured to engage and force the front wall into snap-fit engagement with the top wall of the tube stay.

Abstract: An air cooler assembly includes an air cooler having an air inlet manifold, an air outlet manifold, and a heat exchanger core connected at a first end thereof to the air inlet manifold and at a second end thereof to the air outlet manifold. A water separator includes a chamber having a first end and an opposed second end, an air inlet proximate the first end and connected to the air outlet manifold, and an air outlet proximate the second end. A water outlet is formed in a bottom surface of the chamber, and a channel is positioned beneath the water outlet. A condensate outlet is positioned on a bottom surface of the channel. A helical blade has a first end and a second end, and is positioned within the chamber between the air inlet and the air outlet.

Abstract: An air cooler assembly includes an air cooler having an air inlet manifold, an air outlet manifold, and a heat exchanger core connected at a first end thereof to the air inlet manifold and at a second end thereof to the air outlet manifold. A water separator includes a chamber having a first end and an opposed second end, an air inlet proximate the first end and connected to the air outlet manifold, and an air outlet proximate the second end. A water outlet is formed in a bottom surface of the chamber, and a channel is positioned beneath the water outlet. A condensate outlet is positioned on a bottom surface of the channel. A helical blade has a first end and a second end, and is positioned within the chamber between the air inlet and the air outlet.

Abstract: A tube stay mounting assembly includes a press assembly having a housing and a top block configured to flatten fins on a first surface of a finned tube. A press arm is operable to move the top block vertically with respect to the housing. A bottom block is configured to flatten fins on a second surface of the finned tube when the press arm is rotated and moves the top block downwardly. A tube stay clamping assembly includes a clamping housing configured to receive a tube stay having a top, bottom, rear, and front walls, the tube stay being configured to receive a flattened portion of the finned tube. A clamping arm is connected by linking arms to a clamping block, the clamping block configured to engage and force the front wall into snap-fit engagement with the top wall of the tube stay.

Abstract: A tube stay mounting assembly includes a press assembly having a housing and a top block configured to flatten fins on a first surface of a finned tube. A press arm is operable to move the top block vertically with respect to the housing. A bottom block is configured to flatten fins on a second surface of the finned tube when the press arm is rotated and moves the top block downwardly. A tube stay clamping assembly includes a clamping housing configured to receive a tube stay having a top, bottom, rear, and front walls, the tube stay being configured to receive a flattened portion of the finned tube. A clamping arm is connected by linking arms to a clamping block, the clamping block configured to engage and force the front wall into snap-fit engagement with the top wall of the tube stay.

Abstract: An air cooler assembly includes an air cooler having an air inlet manifold, an air outlet manifold, and a heat exchanger core connected at a first end thereof to the air inlet manifold and at a second end thereof to the air outlet manifold. A water separator includes a chamber having a first end and an opposed second end, an air inlet proximate the first end and connected to the air outlet manifold, and an air outlet proximate the second end. A water outlet is formed in a bottom surface of the chamber, and a channel is positioned beneath the water outlet. A condensate outlet is positioned on a bottom surface of the channel. A helical blade has a first end and a second end, and is positioned within the chamber between the air inlet and the air outlet.

Abstract: A tube stay mounting assembly includes a press assembly having a housing and a top block configured to flatten fins on a first surface of a finned tube. A press arm is operable to move the top block vertically with respect to the housing. A bottom block is configured to flatten fins on a second surface of the finned tube when the press arm is rotated and moves the top block downwardly. A tube stay clamping assembly includes a clamping housing configured to receive a tube stay having a top, bottom, rear, and front walls, the tube stay being configured to receive a flattened portion of the finned tube. A clamping arm is connected by linking arms to a clamping block, the clamping block configured to engage and force the front wall into snap-fit engagement with the top wall of the tube stay.

Abstract: A heat exchanger assembly includes first and second tanks having tube side walls, reservoirs formed therein, and apertures extending through the tube side walls. A flow tube having a plurality of fins on an exterior surface thereof, a first end, and a second end, the first end being received in an aperture of the first tank. A first seal is positioned between the flow tube and the first aperture. A retainer is positioned between the flow tube and the first aperture and between the first seal and the fins on the tube. A mounting block is positioned between the first tank and the fins on the tube, and is secured to the first tank. A second seal is positioned between the flow tube and the second aperture.

Abstract: A heat exchanger assembly includes first and second tanks having tube side walls, reservoirs formed therein, and apertures extending through the tube side walls. A flow tube having a plurality of fins on an exterior surface thereof, a first end, and a second end, the first end being received in an aperture of the first tank. A first seal is positioned between the flow tube and the first aperture. A retainer is positioned between the flow tube and the first aperture and between the first seal and the fins on the tube. A mounting block is positioned between the first tank and the fins on the tube, and is secured to the first tank. A second seal is positioned between the flow tube and the second aperture.

Abstract: A heat exchanger assembly includes first and second tanks having tube side walls, reservoirs formed therein, and apertures extending through the tube side walls. A flow tube having a plurality of fins on an exterior surface thereof, a first end, and a second end, the first end being received in an aperture of the first tank. A first seal is positioned between the flow tube and the first aperture. A retainer is positioned between the flow tube and the first aperture and between the first seal and the fins on the tube. A mounting block is positioned between the first tank and the fins on the tube, and is secured to the first tank. A second seal is positioned between the flow tube and the second aperture.

Abstract: A heat exchanger assembly includes first and second tanks having tube side walls, reservoirs formed therein, and apertures extending through the tube side walls. A flow tube having a plurality of fins on an exterior surface thereof, a first end, and a second end, the first end being received in an aperture of the first tank. A first seal is positioned between the flow tube and the first aperture. A retainer is positioned between the flow tube and the first aperture and between the first seal and the fins on the tube. A mounting block is positioned between the first tank and the fins on the tube, and is secured to the first tank. A second seal is positioned between the flow tube and the second aperture.

Abstract: A heat exchanger assembly includes a first tank having a tube side wall and a first reservoir. A first row of apertures extends through the tube side wall of the first tank. A first mounting block is secured to the first tank and has a first aperture. A second tank has a tube side wall and a second reservoir with a second row of apertures extending through its tube side wall. A second mounting block is secured to the second tank with a second aperture extending therethrough. A flow tube with a plurality of fins is received in the first aperture of the first block and the second aperture of the second block.

Abstract: A heat exchanger assembly includes a first tank having a tube side wall and a first reservoir. A first row of apertures extends through the tube side wall of the first tank. A first mounting block is secured to the first tank and has a first aperture. A second tank has a tube side wall and a second reservoir with a second row of apertures extending through its tube side wall. A second mounting block is secured to the second tank with a second aperture extending therethrough. A flow tube with a plurality of fins is received in the first aperture of the first block and the second aperture of the second block.

Abstract: A header plate assembly for a heat exchanger includes a plate having a tube side and a tank side. A plurality of apertures extends through the plate. Each aperture has a first portion on the tube side of the plate, the first portion having a first cross-dimension, and a second portion adjacent the first portion and having a second cross-dimension that is smaller than the first cross-dimension, with a first shoulder being formed between the first and second portions. Each of a plurality of collars has an aperture extending therethrough, with a portion of each collar being received in the first portion of one of the apertures in the plate. A seal is positioned in each of the first portions of the apertures and between one of the collars and one of the first shoulders. A plurality of fasteners secures the collars to the plate.

Abstract: A header plate assembly for a heat exchanger includes a plate having a tube side and a tank side. A plurality of apertures extends through the plate. Each aperture has a first portion on the tube side of the plate, the first portion having a first cross-dimension, and a second portion adjacent the first portion and having a second cross-dimension that is smaller than the first cross-dimension, with a first shoulder being formed between the first and second portions. Each of a plurality of collars has an aperture extending therethrough, with a portion of each collar being received in the first portion of one of the apertures in the plate. A seal is positioned in each of the first portions of the apertures and between one of the collars and one of the first shoulders. A plurality of fasteners secures the collars to the plate.

Abstract: A heat exchanger design is described which includes header plates, apertures, seals and flow tubes. A plurality of apertures in at least one header plate are configured to allow a flow tube to be inserted into or removed from the aperture as a whole at an angle. A seal is included within the aperture and is supported by differing diameters of the aperture wall. The seal engages the flow tube in a manner to allow high pressure operation of the heat exchanger when the flow tube is perpendicular to the header plate.

Abstract: A novel individual support for a heat exchanger is disclosed which frictionally engages the outer surface of a tube-and-fin assembly and provides for interlocking of the supports. The novel support includes an alignment probe to facilitate installation and to prevent axial movement of the support.