Abstract: A method for reconditioning a compactor wheel of a compaction machine is provided. The method includes mounting a compactor wheel on a positioning system configured to provide one or more of angular adjustment, vertical and horizontal translation, and rotation of the compactor wheel, so as to position the compactor wheel in a desired position. The method also includes providing a welding system configured to perform a submerged arc strip welding or weld cladding operation on the compactor wheel. The submerged arc strip welding or weld cladding operation is performed on at least one surface or edge of the compactor wheel to add weldable material thereto, so as to recondition the at least one surface or edge of the compactor wheel.

Abstract: A method for reconditioning a compactor wheel of a compaction machine is provided. The method includes mounting a compactor wheel on a positioning system configured to provide one or more of angular adjustment, vertical and horizontal translation, and rotation of the compactor wheel, so as to position the compactor wheel in a desired position. The method also includes providing a welding system configured to perform a submerged arc strip welding or weld cladding operation on the compactor wheel. The submerged arc strip welding or weld cladding operation is performed on at least one surface or edge of the compactor wheel to add weldable material thereto, so as to recondition the at least one surface or edge of the compactor wheel.

Abstract: A compactor wheel for reducing the amount of material build-up, providing sufficient tractive forces, and effectively holding loose debris to prevent fly-away is disclosed. The compactor wheel includes a hub mountable to an axle of a compaction machine and a rim mounted around an outer circumference of the hub, with the rim including a wrapper having an inner circumferential edge and an outer circumferential edge. The compactor wheel also includes a plurality of cleat pads formed on the wrapper that each extend axially outward from the wrapper, with the plurality of cleat pads being spaced apart from one another on the wrapper such that a valley is formed between each adjacent pair of cleat pads. A plurality of cleats is affixed to each of the plurality of cleat pads and extends radially outward therefrom.

Abstract: A compactor cleat includes a bottom face affixable to a compactor wheel and having a perimeter defining an outline of the compactor cleat, a cutting face distal from the bottom face and radially outward from the compactor wheel, a pair of side faces extending between the bottom face and the cutting face, and a pair of traction faces positioned between the pair of side surfaces on opposing sides of the compactor cleat and extending between the bottom face and the cutting face. Each traction face comprises a bi-facial traction face that includes a first section including a sloped surface extending downwardly and outwardly from the cutting face towards the bottom face for less than a full height of the compactor cleat, and a second section formed adjacent the first section that has a concave surface that forms a transition between the second section and the perimeter of the bottom face.

Abstract: A compactor wheel for reducing the amount of material build-up, providing sufficient tractive forces, and effectively holding loose debris to prevent fly-away is disclosed. The compactor wheel includes a hub mountable to an axle of a compaction machine and a rim mounted around an outer circumference of the hub, with the rim including a wrapper having an inner circumferential edge and an outer circumferential edge. The compactor wheel also includes a plurality of cleat pads formed on the wrapper that each extend axially outward from the wrapper, with the plurality of cleat pads being spaced apart from one another on the wrapper such that a valley is formed between each adjacent pair of cleat pads. A plurality of cleats is affixed to each of the plurality of cleat pads and extends radially outward therefrom.

Abstract: A compactor cleat includes a bottom face affixable to a compactor wheel and having a perimeter defining an outline of the compactor cleat, a cutting face distal from the bottom face and radially outward from the compactor wheel, a pair of side faces extending between the bottom face and the cutting face, and a pair of traction faces positioned between the pair of side surfaces on opposing sides of the compactor cleat and extending between the bottom face and the cutting face. Each traction face comprises a bi-facial traction face that includes a first section including a sloped surface extending downwardly and outwardly from the cutting face towards the bottom face for less than a full height of the compactor cleat, and a second section formed adjacent the first section that has a concave surface that forms a transition between the second section and the perimeter of the bottom face.

Abstract: A two-piece construction compaction cleat and method of manufacturing thereof is disclosed. The compactor includes a base member affixable to a compactor wheel and having a bottom portion and a center flange, with the center flange extending upwardly from the bottom portion to form an upper ridge and being generally aligned along a center line of the base member. The compactor cleat also includes a cap member secured to the base member and positioned thereover so as to cover at least a portion of the base member, with the cap member having an arrangement of openings configured to receive the center flange therein. The center flange of the base member and the arrangement of openings formed in the cap member are configured to provide for a size-on-size fit between the base member and the cap member, so as to secure the cap member to the base member.

Abstract: A two-piece construction compaction cleat and method of manufacturing thereof is disclosed. The compactor includes a base member affixable to a compactor wheel and having a bottom portion and a center flange, with the center flange extending upwardly from the bottom portion to form an upper ridge and being generally aligned along a center line of the base member. The compactor cleat also includes a cap member secured to the base member and positioned thereover so as to cover at least a portion of the base member, with the cap member having an arrangement of openings configured to receive the center flange therein. The center flange of the base member and the arrangement of openings formed in the cap member are configured to provide for a size-on-size fit between the base member and the cap member, so as to secure the cap member to the base member.

Abstract: A two-piece construction compaction cleat and method of manufacturing thereof is disclosed. The compactor includes a base member affixable to a compactor wheel and having a bottom portion and a center flange, with the center flange extending upwardly from the bottom portion to form an upper ridge and being generally aligned along a center line of the base member. The compactor cleat also includes a cap member secured to the base member and positioned thereover so as to cover at least a portion of the base member, with the cap member having an arrangement of openings configured to receive the center flange therein. The center flange of the base member and the arrangement of openings formed in the cap member are configured to provide for a size-on-size fit between the base member and the cap member, so as to secure the cap member to the base member.

Abstract: A two-piece construction compaction cleat and method of manufacturing thereof is disclosed. The compactor includes a base member affixable to a compactor wheel and having a bottom portion and a center flange, with the center flange extending upwardly from the bottom portion to form an upper ridge and being generally aligned along a center line of the base member. The compactor cleat also includes a cap member secured to the base member and positioned thereover so as to cover at least a portion of the base member, with the cap member having an arrangement of openings configured to receive the center flange therein. The center flange of the base member and the arrangement of openings formed in the cap member are configured to provide for a size-on-size fit between the base member and the cap member, so as to secure the cap member to the base member.

Abstract: A compactor wheel having a compactor cleat mountable on a compactor wheel is disclosed. The compactor cleat includes a base affixable to a compactor wheel and a body secured to the base and extending radially outward from the base, with the body comprising an arrangement of protrusions generally dividing the body into four protrusion quadrants. Each of the four protrusion quadrants is angled away from other respective protrusion quadrants such that forcing the protrusions of the cleat into a malleable material causes the malleable material to diversify along the four protrusion quadrants.

Abstract: A compactor wheel is mountable on an axle of a compaction machine. The compactor wheel may comprise a hub mountable to an axle of a compaction machine; a rim mounted to the hub, the rim having a face; a plurality of compaction cleats mounted to the face of the rim; an axle guard movable relative to the rim during rotation of the compactor wheel; and structure for coupling the axle guard to at least one of the hub and the rim.

Abstract: A compactor wheel is disclosed that includes a hub mountable to an axle of a compaction machine and a rim mounted around an outer circumference of the hub, with the rim having a wrapper and inner and outer circumferential edges. The compactor wheel also includes a modular axle guard positioned near the inner circumferential edge and extending outward from the wrapper, the modular axle guard having a plurality of guard modules arranged about an outer circumference of the rim. Each of the guard modules includes a pair of wedge segments affixed to the wrapper and positioned on the wrapper in a spaced apart relationship and a guard segment positioned on the wrapper and seated between the pair of wedge segments. The guard segment includes a portion that extends radially outward from the wrapper and beyond the pair of wedge segments.