Patents by Inventor Robert John Socha

Robert John Socha has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240184221
    Abstract: A method of identifying one or more dominant asymmetry modes relating to asymmetry in an alignment mark, the method includes obtaining alignment data relating to measurement of alignment marks on at least one substrate using a plurality of alignment conditions; identifying one or more dominant orthogonal components of the alignment data, the one or more dominant orthogonal components including a number of orthogonal components which together sufficiently describes variance in the alignment data; and determining an asymmetry mode as dominant if it corresponds to an expected asymmetry mode shape which best matches one of the one or more dominant orthogonal components. Alternatively, the method includes, for each known asymmetric mode: determining a sensitivity metric; and determining an asymmetry mode as dominant if the sensitivity metric is above a sensitivity threshold.
    Type: Application
    Filed: February 18, 2022
    Publication date: June 6, 2024
    Applicant: ASML NETHERLANDS B.V.
    Inventors: Samee Ur REHMAN, Boris MENCHTCHIKOV, Robert John SOCHA
  • Patent number: 11966166
    Abstract: A measurement apparatus and method for determining a substrate grid describing a deformation of a substrate prior to exposure of the substrate in a lithographic apparatus configured to fabricate one or more features on the substrate. Position data for a plurality of first features and/or a plurality of second features on the substrate is obtained. Asymmetry data for at least a feature of the plurality of first features and/or the plurality of second features is obtained. The substrate grid based on the position data and the asymmetry data is determined. The substrate grid and asymmetry data are passed to the lithographic apparatus for controlling at least part of an exposure process to fabricate one or more features on the substrate.
    Type: Grant
    Filed: July 16, 2021
    Date of Patent: April 23, 2024
    Assignee: ASML NETHERLANDS B.V.
    Inventors: Franciscus Godefridus Casper Bijnen, Edo Maria Hulsebos, Henricus Johannes Lambertus Megens, Robert John Socha, Youping Zhang
  • Publication number: 20220350268
    Abstract: A structure of a semiconductor device with a sub-segmented grating structure as a metrology mark and a method for configuring the metrology mark. The method for configuring a metrology mark may be used in a lithography process. The method may include determining an initial characteristic function of an initial metrology mark disposed within a layer stack. The method also includes perturbing one or more variables of the plurality of subsegments of the metrology mark (e.g., pitch, duty cycle, and/or line width of the plurality of subsegments) and further perturbing a thickness of one or more layers within the layer stack. The method further includes iteratively performing the perturbations until a minimized characteristic function of an initial metrology mark is determined to set a configuration for the plurality of subsegments.
    Type: Application
    Filed: September 25, 2020
    Publication date: November 3, 2022
    Applicants: ASML HOLDING N.V., ASML NETHERLANDS B.V.
    Inventors: Tamer Mohamed Tawfik Ahmed Mohamed ELAZHARY, Robert John SOCHA, Stephen ROUX, Simon Reinald HUISMAN
  • Publication number: 20210341846
    Abstract: A measurement apparatus and method for determining a substrate grid describing a deformation of a substrate prior to exposure of the substrate in a lithographic apparatus configured to fabricate one or more features on the substrate. Position data for a plurality of first features and/or a plurality of second features on the substrate is obtained. Asymmetry data for at least a feature of the plurality of first features and/or the plurality of second features is obtained. The substrate grid based on the position data and the asymmetry data is determined. The substrate grid and asymmetry data are passed to the lithographic apparatus for controlling at least part of an exposure process to fabricate one or more features on the substrate.
    Type: Application
    Filed: July 16, 2021
    Publication date: November 4, 2021
    Applicant: ASML NETHERLANDS B.V.
    Inventors: Franciscus Godefridus Casper BIJNEN, Edo Maria HULSEBOS, Henricus Johannes Lambertus MEGENS, Robert John SOCHA, Youping ZHANG
  • Patent number: 11079684
    Abstract: A measurement apparatus and method for determining a substrate grid describing a deformation of a substrate prior to exposure of the substrate in a lithographic apparatus configured to fabricate one or more features on the substrate. Position data for a plurality of first features and/or a plurality of second features on the substrate is obtained. Asymmetry data for at least a feature of the plurality of first features and/or the plurality of second features is obtained. The substrate grid based on the position data and the asymmetry data is determined. The substrate grid and asymmetry data are passed to the lithographic apparatus for controlling at least part of an exposure process to fabricate one or more features on the substrate.
    Type: Grant
    Filed: December 21, 2018
    Date of Patent: August 3, 2021
    Assignee: ASML Netherlands B.V.
    Inventors: Franciscus Godefridus Casper Bijnen, Edo Maria Hulsebos, Henricus Johannes Lambertus Megens, Robert John Socha, Youping Zhang
  • Patent number: 10996571
    Abstract: A method of adjusting a metrology apparatus, the method including: spatially dividing an intensity distribution of a pupil plane of the metrology apparatus into a plurality of pixels; and reducing an effect of a structural asymmetry in a target on a measurement by the metrology apparatus on the target, by adjusting intensities of the plurality of pixels.
    Type: Grant
    Filed: April 23, 2020
    Date of Patent: May 4, 2021
    Assignee: ASML Netherlands B.V.
    Inventors: Robert John Socha, Arie Jeffrey Den Boef, Nitesh Pandey
  • Publication number: 20200249584
    Abstract: A method of adjusting a metrology apparatus, the method including: spatially dividing an intensity distribution of a pupil plane of the metrology apparatus into a plurality of pixels; and reducing an effect of a structural asymmetry in a target on a measurement by the metrology apparatus on the target, by adjusting intensities of the plurality of pixels.
    Type: Application
    Filed: April 23, 2020
    Publication date: August 6, 2020
    Applicant: ASML NETHERLANDS B.V.
    Inventors: Robert John SOCHA, Arie Jeffrey DEN BOEF, Nitesh PANDEY
  • Patent number: 10670975
    Abstract: A method of adjusting a metrology apparatus, the method including: spatially dividing an intensity distribution of a pupil plane of the metrology apparatus into a plurality of pixels; and reducing an effect of a structural asymmetry in a target on a measurement by the metrology apparatus on the target, by adjusting intensities of the plurality of pixels.
    Type: Grant
    Filed: November 29, 2016
    Date of Patent: June 2, 2020
    Assignee: ASML Netherlands B.V.
    Inventors: Robert John Socha, Arie Jeffrey Den Boef, Nitesh Pandey
  • Patent number: 10670973
    Abstract: A method includes obtaining a sub-layout having an area that is a performance limiting spot, adjusting colors of patterns in the area, and determining whether the area is still a performance limiting spot. Another method includes decomposing patterns in a design layout into multiple sub-layouts; determining for at least one area in one of the sub-layouts, the likelihood of that a figure of merit is beyond its allowed range; and if the likelihood is above a threshold, that one sub-layout has a performance limiting spot. Another method includes: obtaining a design layout having a first group of patterns and a second group of patterns, wherein colors of the first group of patterns are not allowed to change and colors of the second group of patterns are allowed to change; and co-optimizing at least the first group of patterns, the second group of patterns and an illumination of a lithographic apparatus.
    Type: Grant
    Filed: April 29, 2016
    Date of Patent: June 2, 2020
    Assignee: ASML Netherlands B.V.
    Inventors: Yi Zou, Jing Su, Robert John Socha, Christopher Alan Spence, Duan-Fu Stephen Hsu
  • Patent number: 10437158
    Abstract: Disclosed herein is a method comprising: obtaining a plurality of measurement results from a pattern on a substrate respectively using a plurality of substrate measurement recipes, the substrate processed by a lithography process; reconstruct, using a computer, the pattern using the plurality of measurement results, to obtain a reconstructed pattern.
    Type: Grant
    Filed: December 16, 2016
    Date of Patent: October 8, 2019
    Assignee: ASML Netherlands B.V.
    Inventor: Robert John Socha
  • Patent number: 10417359
    Abstract: A process of calibrating a model, the process including: obtaining training data including: scattered radiation information from a plurality of structures, individual portions of the scattered radiation information being associated with respective process conditions being characteristics of a patterning process of the individual structures; and calibrating a model with the training data by determining a ratio relating a change in one of the process characteristics to a corresponding change in scattered radiation information.
    Type: Grant
    Filed: December 14, 2016
    Date of Patent: September 17, 2019
    Assignee: ASML Netherlands B.V.
    Inventors: Robert John Socha, Thomas I. Wallow
  • Publication number: 20190235391
    Abstract: A measurement apparatus and method for determining a substrate grid describing a deformation of a substrate prior to exposure of the substrate in a lithographic apparatus configured to fabricate one or more features on the substrate. Position data for a plurality of first features and/or a plurality of second features on the substrate is obtained. Asymmetry data for at least a feature of the plurality of first features and/or the plurality of second features is obtained. The substrate grid based on the position data and the asymmetry data is determined. The substrate grid and asymmetry data are passed to the lithographic apparatus for controlling at least part of an exposure process to fabricate one or more features on the substrate.
    Type: Application
    Filed: December 21, 2018
    Publication date: August 1, 2019
    Applicant: ASML NETHERLANDS B.V.
    Inventors: Franciscus Godefridus Casper BIJNEN, Edo Maria Hulsebos, Henricus Johannes Lambertus Megens, Robert John Socha, Youping Zhang
  • Publication number: 20180364591
    Abstract: A method of adjusting a metrology apparatus, the method including: spatially dividing an intensity distribution of a pupil plane of the metrology apparatus into a plurality of pixels; and reducing an effect of a structural asymmetry in a target on a measurement by the metrology apparatus on the target, by adjusting intensities of the plurality of pixels.
    Type: Application
    Filed: November 29, 2016
    Publication date: December 20, 2018
    Applicant: ASML NETHERLANDS B.V.
    Inventors: Robert John SOCHA, Arie Jeffrey DEN BOEF, Nitesh PANDEY
  • Publication number: 20180364588
    Abstract: Disclosed herein is a method comprising: obtaining a plurality of measurement results from a pattern on a substrate respectively using a plurality of substrate measurement recipes, the substrate processed by a lithography process; reconstruct, using a computer, the pattern using the plurality of measurement results, to obtain a reconstructed pattern.
    Type: Application
    Filed: December 16, 2016
    Publication date: December 20, 2018
    Applicant: ASML Netherlands B.V.
    Inventor: Robert John SOCHA
  • Patent number: 10132763
    Abstract: An inspection method determines values of profile parameters of substrate patterns. A baseline substrate with a baseline pattern target (BP) is produced that has a profile described by profile parameters, for example CD (median critical dimension), SWA (side wall angle) and RH (resist height). Scatterometry is used to obtain first and second signals from first and second targets. Values of differential pattern profile parameters are calculated using a Bayesian differential cost function based on a difference between the baseline pupil and the perturbed pupil and dependence of the pupil on pattern profile parameters. For example, the difference is measured between a baseline process and a perturbed process for stability control of a lithographic process. Fed-forward differential stack parameters are also calculated from observations of stack targets on the same substrates as the pattern targets.
    Type: Grant
    Filed: June 18, 2013
    Date of Patent: November 20, 2018
    Assignee: ASML Netherlands B.V.
    Inventors: Hugo Augustinus Joseph Cramer, Robert John Socha, Patricius Aloysius Jacobus Tinnemans, Jean-Pierre Agnes Henricus Marie Vaessen
  • Patent number: 10054862
    Abstract: Disclosed is a method of monitoring a focus parameter during a lithographic process. The method comprises acquiring first and second measurements of, respectively first and second targets, wherein the first and second targets have been exposed with a relative best focus offset. The method then comprises determining the focus parameter from first and second measurements. Also disclosed are corresponding measurement and lithographic apparatuses, a computer program and a method of manufacturing devices.
    Type: Grant
    Filed: June 10, 2016
    Date of Patent: August 21, 2018
    Assignee: ASML Netherlands B.V.
    Inventors: Anton Bernhard Van Oosten, Paul Christiaan Hinnen, Robertus Cornelis Martinus De Kruif, Robert John Socha
  • Publication number: 20180046091
    Abstract: Disclosed is a patterning device configured to pattern a beam of radiation according to a desired pattern during a lithographic process. The patterning device comprises first features configured to form a first target on a substrate during the lithographic process and second features configured to form a second target on the substrate during the lithographic process. The second features are taller, in a direction transverse to the plane of the first and second targets, than the first features, such that the first and second targets have a relative best focus offset.
    Type: Application
    Filed: October 24, 2017
    Publication date: February 15, 2018
    Applicant: ASML Netherlands B.V.
    Inventors: Anton Bernhard VAN OOSTEN, Paul Christiaan HINNEN, Robertus Cornelis Martinus DE KRUIF, Robert John SOCHA
  • Publication number: 20170177760
    Abstract: A process of calibrating a model, the process including: obtaining training data including: scattered radiation information from a plurality of structures, individual portions of the scattered radiation information being associated with respective process conditions being characteristics of a patterning process of the individual structures; and calibrating a model with the training data by determining a ratio relating a change in one of the process characteristics to a corresponding change in scattered radiation information.
    Type: Application
    Filed: December 14, 2016
    Publication date: June 22, 2017
    Applicant: ASML NETHERLANDS B.V.
    Inventors: Robert John SOCHA, Thomas I. WALLOW
  • Publication number: 20160363871
    Abstract: Disclosed is a method of monitoring a focus parameter during a lithographic process. The method comprises acquiring first and second measurements of, respectively first and second targets, wherein the first and second targets have been exposed with a relative best focus offset. The method then comprises determining the focus parameter from first and second measurements. Also disclosed are corresponding measurement and lithographic apparatuses, a computer program and a method of manufacturing devices.
    Type: Application
    Filed: June 10, 2016
    Publication date: December 15, 2016
    Applicant: ASML Netherlands B.V.
    Inventors: Anton Bernhard VAN OOSTEN, Paul Christiaan HINNEN, Robertus Cornelis Martinus DE KRUIF, Robert John SOCHA
  • Publication number: 20150177166
    Abstract: An inspection method determines values of profile parameters of substrate patterns. A baseline substrate with a baseline pattern target (BP) is produced that has a profile described by profile parameters, for example CD (median critical dimension), SWA (side wall angle) and RH (resist height). Scatterometry is used to obtain first and second signals from first and second targets. Values of differential pattern profile parameters are calculated using a Bayesian differential cost function based on a difference between the baseline pupil and the perturbed pupil and dependence of the pupil on pattern profile parameters. For example, the difference is measured between a baseline process and a perturbed process for stability control of a lithographic process. Fed-forward differential stack parameters are also calculated from observations of stack targets on the same substrates as the pattern targets.
    Type: Application
    Filed: June 18, 2013
    Publication date: June 25, 2015
    Applicant: ASML Netherlands B.V.
    Inventors: Hugo Augustinus Joseph Cramer, Robert John Socha, Patricius Aloysius Jacobus Tinnemans, Jean-Pierre Agnes Henricus Marie Vaessen