Abstract: Systems and methods for attaching a cover to a text body to create bound documents with floating and attached spines are described. In some embodiments, a solid pressure sensitive adhesive film is applied between a cover and the side hinge areas of a text body, and a cover is bound to the side hinge areas of the text body with pressure. A solid pressure sensitive adhesive tape may be dispensed from an adhesive dispenser that includes a plug-in cartridge housing, a supply spool, and a take-up spool. In other embodiments, an adhesive sheet that includes a hot melt adhesive film and a backing is applied to the text body, with the hot melt adhesive film in contact with the side hinge areas and the spine of the text body. The hot melt adhesive is exposed in areas corresponding to the side hinge areas of the text body for attaching the cover to the text body.

Abstract: A computer implemented method for utilizing a plurality of self-activating display shaping devices to provide shape adjustment information for a digital image projected on a display is disclosed. In one embodiment, the plurality of display shaping devices are automatically activated, the plurality of display shaping devices defining a desired digital image shape for a display. In addition, the plurality of display shaping devices is utilized to identify an actual projected digital image shape. The actual projected digital image shape is then compared with the desired digital image shape for the display. Correction information is then provided for adjusting the actual projected digital image shape to approximate the desired digital image shape for the display.

Abstract: A method for adhesive binding and assembly of text bodies having plural sheets to a cover to form a bound document. Exemplary embodiments include applying an adhesive to a contacting surface of a plurality of sheets of the text body on an individual sheet-wide basis and adhering the plurality of sheets to the cover on an individual sheet-wide base by making line contact between the contacting surface and the cover and by curing the adhesive. Alternatively, the plurality of sheets can be positioned in a stand-off position from the cover and the adhesive can be applied into the gap. A system for binding a text body to a cover to form a bound document is also disclosed.

Abstract: The present invention is generally directed to an apparatus and method for attaching a cover to an assembly of plural sheets. Exemplary embodiments include first and second clamping components displaceable relative to one another, wherein the first and second clamping components define a first dimension of a sheet receiving volume, and wherein a second dimension of the sheet receiving volume is defined by a sheet stop and a first plane that is orthogonal to the first and second clamping components; and a roller drive for displacing a first roller along the first plane and exerting a force perpendicular to the first plane in a direction toward the sheet receiving volume.

Abstract: A computer implemented method for utilizing a plurality of self-activating display shaping devices to provide shape adjustment information for a digital image projected on a display is disclosed. In one embodiment, the plurality of display shaping devices are automatically activated, the plurality of display shaping devices defining a desired digital image shape for a display. In addition, the plurality of display shaping devices is utilized to identify an actual projected digital image shape. The actual projected digital image shape is then compared with the desired digital image shape for the display. Correction information is then provided for adjusting the actual projected digital image shape to approximate the desired digital image shape for the display.

Abstract: A binding system for binding a plurality of text bodies in a continuous manner includes an adhesive strip applier, a heating device, and a cooling device. A transporting system transports a plurality of text bodies to the adhesive strip applier which applies a preformed adhesive strip to the moving text body. The heating device heats the adhesive strip and melts the adhesive strip into contact with the text body and the cooling device cools the adhesive to form a bound text body.

Abstract: Systems and methods for binding a text body are described. A multi-function sheet binder is configured to heat a preformed solid hot melt adhesive to a melting temperature, form the melted adhesive by pressing the melted adhesive into a spine of a text body and folding down edges of the melted adhesive into contact with the text body, and actively cool the formed adhesive. A spot heater is configured to heat one or more localized areas of a solid hot melt adhesive to a temperature sufficient to tack the hot melt adhesive to a text body spine. An adhesive former is configured to press a localized region of a preformed heated solid hot melt adhesive into a spine of a text body and to fold down edge regions of the preformed solid hot melt adhesive into contact with the text body.

Abstract: Systems and methods for registering a cover with respect to a text body to create bound documents with floating and attached spines are described. In one embodiment, a text body having a front end, two opposed side ends, and a spine end that is located opposite to the front end is formed from two or more sheets, and a single-piece cover is registered with respect to at least one end of the text body.

Abstract: A binding system for binding a plurality of text bodies in a continuous manner includes an adhesive strip applier, a heating device, and a cooling device. A transporting system transports a plurality of text bodies to the adhesive strip applier which applies a preformed adhesive strip to the moving text body. The heating device heats the adhesive strip and melts the adhesive strip into contact with the text body and the cooling device cools the adhesive to form a bound text body.

Abstract: Systems and methods for attaching a cover to a text body to create bound documents with floating and attached spines are described. In some embodiments, a solid pressure sensitive adhesive film is applied between a cover and the side hinge areas of a text body, and a cover is bound to the side hinge areas of the text body with pressure. A solid pressure sensitive adhesive tape may be dispensed from an adhesive dispenser that includes a plug-in cartridge housing, a supply spool, and a take-up spool. In other embodiments, an adhesive sheet that includes a hot melt adhesive film and a backing is applied to the text body, with the hot melt adhesive film in contact with the side hinge areas and the spine of the text body. The hot melt adhesive is exposed in areas corresponding to the side hinge areas of the text body for attaching the cover to the text body.

Abstract: Systems and methods of binding sheets by activating a microencapsulated binding agent are described. Each sheet to be bound has an exposed binding surface region near a spine edge. A frontside adhesive system is disposed over the frontside binding surface region and comprises a binding agent that is encapsulated in a plurality of microcapsules. The adhesive system is non-tacky to enable the sheets to be stacked and individually processed until the binding agent is released from the microcapsules.

Abstract: Systems and methods for attaching a cover to a text body to create bound documents with floating and attached spines are described. In some embodiments, a solid pressure sensitive adhesive film is applied between a cover and the side hinge areas of a text body, and a cover is bound to the side hinge areas of the text body with pressure. A solid pressure sensitive adhesive tape may be dispensed from an adhesive dispenser that includes a plug-in cartridge housing, a supply spool, and a take-up spool. In other embodiments, an adhesive sheet that includes a hot melt adhesive film and a backing is applied to the text body, with the hot melt adhesive film in contact with the side hinge areas and the spine of the text body. The hot melt adhesive is exposed in areas corresponding to the side hinge areas of the text body for attaching the cover to the text body.

Abstract: Systems and methods of dispensing adhesive in a bookbinding system are described. Sheets may be bound into bound text bodies having respective spines exposed for adhesive application and characterized by multiple length dimensions and multiple thickness dimensions. In one aspect, a sheet binding system comprises an adhesive dispenser that is configured to dispense across the thickness dimension of a text body spine solid sheet adhesive having one of multiple effective widths that is sized to correspond substantially to the length dimension of the text body spine. In accordance with this approach, books of different lengths (or heights) may be readily bound with solid sheet adhesive that may be contained within a single, replaceable cartridge housing.

Abstract: Systems and methods of dispensing adhesive in a bookbinding system are described. Sheets may be bound into bound text bodies having respective spines exposed for adhesive application and characterized by multiple length dimensions and multiple thickness dimensions. In one aspect, a sheet binding system comprises an adhesive dispenser that is configured to dispense across the thickness dimension of a text body spine solid sheet adhesive having one of multiple effective widths that is sized to correspond substantially to the length dimension of the text body spine. In accordance with this approach, books of different lengths (or heights) may be readily bound with solid sheet adhesive that may be contained within a single, replaceable cartridge housing.

Abstract: Systems and methods of determining when adhesive in a replaceable adhesive dispenser is nearly spent are described. In one aspect, a bookbinding system includes a receptacle for receiving a plug-in cartridge housing of an adhesive dispenser that contains a length of solid sheet adhesive wound into a roll, and an adhesive quantity interrogator that is configured to obtain an indication of the length of solid sheet adhesive remaining within the plug-in cartridge housing. In another aspect, an adhesive dispenser includes a plug-in cartridge housing that is configured to plug into a receptacle of a bookbinding system, a length of solid sheet adhesive that is disposed within the plug-in cartridge housing and wound into a roll, and an indicator of the length of solid sheet adhesive remaining within the plug-in cartridge housing.

Abstract: Systems and methods for binding a text body are described. A multi-function sheet binder is configured to heat a preformed solid hot melt adhesive to a melting temperature, form the melted adhesive by pressing the melted adhesive into a spine of a text body and folding down edges of the melted adhesive into contact with the text body, and actively cool the formed adhesive. A spot heater is configured to heat one or more localized areas of a solid hot melt adhesive to a temperature sufficient to tack the hot melt adhesive to a text body spine. An adhesive former is configured to press a localized region of a preformed heated solid hot melt adhesive into a spine of a text body and to fold down edge regions of the preformed solid hot melt adhesive into contact with the text body.

Abstract: Systems and methods are described for increasing the binding strength of a bound text body by increasing the spinal surface area exposed for adhesive penetration greater than an area corresponding to the product of the sheet height dimension, the sheet thickness dimension and the number of sheets. In one aspect, sheet-wise conditioning of the binding area is performed prior to the application of adhesive to increase the bond area between sheets of the text body. In another aspect, the spinal surface area exposed for adhesive penetration is increased as adhesive is applied.

Abstract: Systems and methods for binding a text body are described. A multi-function sheet binder is configured to heat a preformed solid hot melt adhesive to a melting temperature, form the melted adhesive by pressing the melted adhesive into a spine of a text body and folding down edges of the melted adhesive into contact with the text body, and actively cool the formed adhesive. A spot heater is configured to heat one or more localized areas of a solid hot melt adhesive to a temperature sufficient to tack the hot melt adhesive to a text body spine. An adhesive former is configured to press a localized region of a preformed heated solid hot melt adhesive into a spine of a text body and to fold down edge regions of the preformed solid hot melt adhesive into contact with the text body.

Abstract: Systems and methods of managing consumables used in a bookbinding system are described. In one aspect, a bookbinding consumables quantity interrogator is configured to obtain information relating to usage of one or more consumables in a bookbinding system, and a processor is configured to compute usage statistics for the one or more bookbinding consumables based upon usage information obtained by the bookbinding consumables quantity interrogator.

Abstract: Systems and methods of determining when adhesive in a replaceable adhesive dispenser is nearly spent are described. In one aspect, a bookbinding system includes a receptacle for receiving a plug-in cartridge housing of an adhesive dispenser that contains a length of solid sheet adhesive wound into a roll, and an adhesive quantity interrogator that is configured to obtain an indication of the length of solid sheet adhesive remaining within the plug-in cartridge housing. In another aspect, an adhesive dispenser includes a plug-in cartridge housing that is configured to plug into a receptacle of a bookbinding system, a length of solid sheet adhesive that is disposed within the plug-in cartridge housing and wound into a roll, and an indicator of the length of solid sheet adhesive remaining within the plug-in cartridge housing.