Abstract: The present invention relates to the mounting of pre-stressed electroactive material in such a manner that large displacement actuators or sensors result. The invention comprises mounting the pre-stressed electroactive material to a support layer. This combination of a pre-stressed electroactive material and support layer may in turn be attached to a mounting surface. The pre-stressed electroactive material may be a ferroelectric, pyroelectric, piezoelectric, or magnetostrictive material. The size, stiffness, mass, and material of the support layer is selected to result in the electroactive device having dynamic response properties, environmental capability characteristics, and the required resilience optimized for a given application. The capacity to connect the support layer to a surface expands the arenas in which the pre-stressed electroactive device may be used.

Abstract: A molded magnetic article and fabrication method are provided. Particles of ferromagnetic material embedded in a polymer binder are molded under heat and pressure into a geometric shape. Each particle is an oblate spheroid having a radius-to-thickness aspect ratio approximately in the range of 15-30. Each oblate spheroid has flattened poles that are substantially in perpendicular alignment to a direction of the molding pressure throughout the geometric shape.

Abstract: A method for bonding or joining plastic or metallic pipe using induced energy is provided. A susceptor is placed between the two pipes to be joined and a magnetic flux is induced onto the susceptor. The second pipe may be a coupling device. The magnetic flux may be induced by a tank circuit or an induction heating gun. The induction heating gun may be formed with a hinged heating head. The susceptor may be a perforated metal ring or a wire coil. The susceptor is coated with a material compatible with the pipes, for example, a plastic adhesive material, magnetic flux is an induction heating gun having a hinged heating head.

Abstract: A method for forming ferroelectric wafers is provided. A prestress layer is placed on the desired mold. A ferroelectric wafer is placed on top of the prestress layer. The layers are heated and then cooled, causing the ferroelectric wafer to become prestressed. The prestress layer may include reinforcing material and the ferroelectric wafer may include electrodes or electrode layers may be placed on either side of the ferroelectric layer. Wafers produced using this method have greatly improved output motion.

Abstract: An induction heating device includes an induction heating gun which includes a housing, a U-shaped pole piece having two spaced apart opposite ends defining a gap therebetween, the U-shaped pole piece being mounted in one end of the housing, and a tank circuit including an induction coil wrapped around the pole piece and a capacitor connected to the induction coil. A power source is connected to the tank circuit. A pull test machine is provided having a stationary chuck and a movable chuck, the two chucks holding two test pieces bonded together at a bond region. The heating gun is mounted on the pull test machine in close proximity to the bond region of the two test pieces, whereby when the tank circuit is energized, the two test pieces are heated by induction heating while a tension load is applied to the two test pieces by the pull test machine to determine separation strength of the bond region.

Abstract: An induction heating device includes a handle having a hollow interior and two opposite ends, a wrist connected to one end of the handle, a U-shaped pole piece having two spaced apart ends, a tank circuit including an induction coil wrapped around the pole piece and a capacitor connected to the induction coil, a head connected to the wrist and including a housing for receiving the U-shaped pole piece, the two spaced apart ends of the pole piece extending outwardly beyond the housing, and a power source connected to the tank circuit. When the tank circuit is energized and a susceptor is placed in juxtaposition to the ends of the U-shaped pole piece, the susceptor is heated by induction heating due to a magnetic flux passing between the two ends of the pole piece.

Abstract: An induction heating device includes a handle having a hollow interior and two opposite ends, a wrist connected to one end of the handle, a U-shaped pole piece having two spaced apart ends, a tank circuit including an induction coil wrapped around the pole piece and a capacitor connected to the induction coil, a head connected to the wrist and including a housing for receiving the U-shaped pole piece, the two spaced apart ends of the pole piece extending outwardly beyond the housing, and a power source connected to the tank circuit. When the tank circuit is energized and a susceptor is placed in juxtaposition to the ends of the U-shaped pole piece, the susceptor is heated by induction heating due to a magnetic flux passing between the two ends of the pole piece.

Abstract: An induction heating head includes a length of wire having first and second opposite ends and being wound in a flat spiral shape to form an induction coil, a capacitor connected to the first and second ends of the wire, the induction coil and capacitor defining a tank circuit, and a flexible, elastomeric body molded to encase the induction coil. When a susceptor is placed in juxtaposition to the body, and the tank circuit is powered, the susceptor is inductively heated.

Abstract: An L-C circuit (tank circuit) is located in close proximity to polymer impregnated composite material layers during the fabrication process. Applicant has determined that the resonant frequency of the tank circuit and the shape of the frequency absorption curve vary as a function of the fiber density of polymer impregnated composite material. The frequency of the input to the tank circuit is periodically swept through a range of frequencies, and the tank circuit impedance is measured to determine the resonant frequency and shape of the frequency absorption curve.

Abstract: The invention is a nonintrusive method of monitoring the cure of a polymeric material using an electromagnetic field to sense a change of resistance of the polymeric material in the electromagnetic field that occurs during curing. This change of resistance is used to vary the impedance of an alternating voltage power supply that produces the electromagnetic field and which change of impedance is measured periodically or continuously to monitor the cure of said polymeric material.Apparatus for practicing the method of this invention may include a nonintrusive sensing head 11 providing an inner, electromagnetic core 12 within an open ended outer pot 14 formed of magnet material, the open end 17 of the pot core 14 being positioned from a selected area of the surface of a sheet 27 of the polymeric material.

Abstract: A method is provided to bond strain gauges 6 to various materials. First, a tape 9 with an adhesive backing 10 is placed across the inside of fixture frame 8. Strain gauge 6 is flatly placed against adhesive backing 10 and coated with a thin, uniform layer of adhesive 5. Tape 9 is then removed from fixture frame 8 and placed, strain gauge side down, on the material to be tested. If the material is a high reluctance material 12, induction heating source 20 is placed upon tape 9. If the material is a low reluctance material 13, a plate 23 with a ferric side 21 and a rubber side 22 is placed, ferric side down, onto tape 9. Induction heating source 20 is then placed upon rubber side 22. If the material is an insulator material 14, a ferric plate 7 is placed on tape 9. Induction heating source 20 is then placed on ferric plate 7.

Abstract: This device for inductively heating and fusing thermoplastics includes an alternating current passing through a tank circuit, the inductor member of the tank circuit being wrapped around a curved pole piece of a ferromagnetic material. The magnetic flux arising within the inductor coil member flows to the ends of the pole piece and into a screen placed between the materials to be joined. The flux induces a current in the screen, and heat is generated to melt the thermoplastics together. Because only 30-150 watts of power are passed through the tank circuit, a wire which will remain cool under operational wattage may be selected, making air or fluid cooling unnecessary.

Abstract: The invention relates to a hot melt adhesive attachment pad for releasably securing distinct elements together and particularly useful in the construction industry or a spatial vacuum environment. The attachment pad consists primarily of a cloth 11 selectively impregnated with a charge of hot melt adhesive 12, a thermo-foil heater 13 and a thermo-cooler 14. These components are securely mounting in a mounting assembly 17 and 18. In operation, the operator activates the heating cycle transforming the hot melt adhesive to a substantially liquid state, positions the pad against the attachment surface, and activates the cooling cycle solidifying the adhesive and forming a strong, releasable bond.

Abstract: This fastener used in induction heating is a wire screen basically of an eddy-current carrying material such as carbon steel. Selected wires in the screen are copper, sheathed in an insulating material. The screen is placed between two sheets of thermoplastics. When inductively heated, the composite softens and flows around the apertures of the screen. After this heating and joining, the copper wires may be used to conduct electricity.