Abstract: A steering column support bracket for a vehicle that is attached to HVAC ducts extending transversely across the vehicle that are located between the dashboard and the front of dashboard cowl. The steering column support bracket is attached to the hinge pillar, the front of dashboard cowl and is connected by a brace to the compartment pan of the vehicle. Several embodiments of steering column support brackets are disclosed that are designed to engage the HVAC ducts. The steering column support bracket may be formed as a C-shaped structure, an under duct configuration, or in a clam shell structure. In addition to supporting the steering column of the vehicle, the steering column support bracket may support brake switches, a power steering motor, and a cruise control system.

Abstract: An improved method of forming a vehicle trim part includes the initial step of securing an insert to a vinyl skin in a vacuum mold. The cloth insert is attached to the outer face of the skin, and the two are then placed into a foam mold as a single preform. In this way, if the cloth is improperly connected to the skin, the part can be identified as scrap before foam is injected to complete the part. Once the preform is moved into the foam mold, foam is injected behind the part. Since the preform is positioned within the mold as a single part, the invention more accurately positions the insert and skin relative to the mold prior to foam injection. Again, this improves the quality and appearance of the vinyl part.