Abstract: A method of forming a post bonded loop laminate material includes providing a first layer of material comprising a nonwoven web of loop material having fibers and applying a force to the nonwoven web of loop material to generally orient the fibers in the direction of the applied force. The first layer of material is laminated to a second layer of material while applying the force to the nonwoven web of loop material to form a nonwoven loop laminate material. The first layer of material is bonded to the second layer of material after forming the nonwoven loop laminate material to form a post bonded loop laminate material.

Abstract: Absorbent articles with stretch direction properties are disclosed, having at least three stretch zones. A first edge zone and a second edge zone are separated by a middle zone. The middle zone, which may the same length as each edge zone, has different stretch-direction characteristics than the edge zones. The middle zone may stretch in a single direction, whereas the edge zones may stretch in a different single direction or in bi- or multi-axial directions. The flaps may be created from the edge zones. Through this construction, the absorbent article exhibits improved fit and appearance.

Abstract: A disposable absorbent article including a pair of first fasteners, at least a portion of each first fastener being situated inboard from each longitudinal side edge in the first waist region, each first fastener being adapted to engage at least a portion of the inner surface of the second waist region, each first fastener comprising a resilient material. The disposable absorbent article also includes a disposal fastener, at least a portion of the disposal fastener being situated inboard from the longitudinal side edge in the second waist region, the disposal fastener adapted to engage at least a portion of the outer surface, the disposal fastener comprising a resilient material.

Abstract: A mechanical fastening system for products, for example, an absorbent article such as infant training pants, in which the mechanical fastening system is a hook-and-loop type fastening system on the garment in which the loop material is a nonwoven material laminate which has been post bonded after the laminate has been constructed.

Abstract: A refastenable, pant-like garment, including a chassis including a first waist region and a second waist region, together defining a waist opening and first and second leg openings. The garment also includes a first refastenable seam joining a first distal portion of the first waist region to a first distal portion of the second waist region. The first refastenable seam includes a first refastenable bond connecting the first distal portion of the first waist region and the first distal portion of the second waist region having a first refastenable bond peel strength.

Abstract: A refastenable, pant-like garment, including a chassis including a first waist region and a second waist region, together defining a waist opening and first and second leg openings. The garment also includes a first refastenable seam joining a first distal portion of the first waist region to a first distal portion of the second waist region. The first refastenable seam includes a first refastenable bond connecting the first distal portion of the first waist region and the first distal portion of the second waist region having a first refastenable bond peel strength.

Abstract: A method of making a mechanical fastening system for an article includes forming an oriented nonwoven loop material from a nonwoven web of substantially continuous fibers by drawing the nonwoven web using an applied force to align constituent fibers of the nonwoven web without substantial necking or gathering of the nonwoven web in a direction perpendicular to the applied force. The drawn nonwoven web is disposed on a disposable absorbent article.

Abstract: An improved mechanical fastening system that includes a male component and a female component is disclosed. The female component is adapted for releasable engagement with the male component, and the female component comprises a fibrous web, wherein the fibrous web comprises a layer of elastomeric fibers. A disposable absorbent article employing the improved mechanical fastening system is also disclosed.

Abstract: In a mechanical fastening system for an article, a first fastening component of the fastening system is constructed of an oriented nonwoven loop material. The nonwoven loop material is constructed at least part of an nonwoven web of fibers that is extensible from a relaxed configuration to an extended configuration wherein in the extended configuration a greater number of fibers of the nonwoven web are oriented in the direction in which the web is extended than in the relaxed configuration of the web. In one embodiment, the web is in its extended configuration and secured to a substrate A second fastening component of the mechanical fastening system comprises a hook material wherein the oriented nonwoven loop material of the first fastening component is adapted for releasable connection with the hook material of the second fastening component.

Abstract: A mechanical fastening system for an article having a stretchable loop fastener component mountable on the article and including an elastomeric substrate and a high bond point non-woven loop material secured to the elastomeric substrate. The bond points on the non-woven loop material are defined by discrete compression points and the non-woven loop material is substantially free from discrete compression points other than at the bond points. A hook fastener component is mountable on the article and adapted for releasable engagement with the loop fastener component. The stretchable loop fastener component is stretchable relative to the hook fastener component when the fastener components are engaged.

Abstract: A disposable absorbent article including a pair of first fasteners, at least a portion of each first fastener being situated inboard from each longitudinal side edge in the first waist region, each first fastener being adapted to engage at least a portion of the inner surface of the second waist region, each first fastener comprising a resilient material. The disposable absorbent article also includes a disposal fastener, at least a portion of the disposal fastener being situated inboard from the longitudinal side edge in the second waist region, the disposal fastener adapted to engage at least a portion of the outer surface, the disposal fastener comprising a resilient material.

Abstract: A disposable absorbent article including a pair of first fasteners, at least a portion of each first fastener being situated inboard from each longitudinal side edge in the first waist region, each first fastener being adapted to engage at least a portion of the inner surface of the second waist region, each first fastener comprising a resilient material. The disposable absorbent article also includes a disposal fastener, at least a portion of the disposal fastener being situated inboard from the longitudinal side edge in the second waist region, the disposal fastener adapted to engage at least a portion of the outer surface, the disposal fastener comprising a resilient material.

Abstract: Packaged garments having prefastened, refastenable seams oriented in a certain position can preserve fastener performance. Such refastenable seams are particularly suitable for side seams on pant-like disposable garments. Prior to or during packaging of the garment, the refastenable seams are prefastened and positioned such that any fastening components lie flat in a plane perpendicular to a plane in which front and back panels of the garment lie. When the garment is compressed and packaged, the fastening components remain flat and do not become creased or crushed.

Abstract: A mechanical fastening system for an article having a stretchable loop fastener component mountable on the article and including an elastomeric substrate and a high bond point non-woven loop material secured to the elastomeric substrate. The bond points on the non-woven loop material are defined by discrete compression points and the non-woven loop material is substantially free from discrete compression points other than at the bond points. A hook fastener component is mountable on the article and adapted for releasable engagement with the loop fastener component. The stretchable loop fastener component is stretchable relative to the hook fastener component when the fastener components are engaged.

Abstract: An absorbent article such as infant training pants is provided with a mechanical hook-and-loop type fastening system in which at least the loop fastener component is made of an elastomeric substrate and a high bond point non-woven loop material.

Abstract: A method for bonding a strip, such as a leg elastic or the like, to an opening on a web of material. The method includes providing a web that includes at least one opening and defines at least a first bonding surface adjacent each opening. For each opening the method includes: deforming the web to modify the shape of the opening, providing a strip defining a second bonding surface, bonding together at least portions of the first and second bonding surfaces of the modified opening and relaxing the web.

Abstract: Systems and methods for guiding one or more web components in connection with a web converting manufacturing process such as that used for manufacturing disposable absorbent garments. Some of the disclosed embodiments include relating inspection data, such as product (or process) attribute data, to data from other manufacturing-related systems. Also disclosed are systems and methods for linking product (or process) attribute data obtained during the manufacturing process with one or more data sources including raw material data, process setting data, product quality data, and/or productivity data. Also disclosed are systems and methods for identifying manufacturing set point changes and automatically implementing such changes and automated web steering changes based on data from one or more inspection systems.

Abstract: A mechanical fastening system for an article wherein a first fastening component is secured to the article within an attachment region. A portion of the first fastening component within the attachment region is mechanically bonded to the article, with a ratio of an area of the bonded portion to an area of the attachment region defining a percent bonded area of the first fastening component. A second fastening component is secured to the article within an attachment region thereof. A portion of the second fastening component within the attachment region is mechanically bonded to the article, with a ratio of an area of the bonded portion to an area of the attachment region thereof defining a percent bonded area of the second fastening component. The percent bonded area of the first fastening component is substantially less than the percent bonded area of the second fastening component.

Abstract: Systems and methods for providing alarming indications and troubleshooting indications and actions in connection with a web converting manufacturing process such as that used for manufacturing disposable absorbent garments. Some of the disclosed embodiments include relating inspection data, such as product (or process) attribute data, to data from other manufacturing-related systems. Also disclosed are systems and methods for linking product (or process) attribute data obtained during the manufacturing process with one or more data sources including raw material data, process setting data, product quality data, and/or productivity data. Also disclosed are systems and methods for identifying manufacturing set point changes and automatically implementing such changes and automated web steering changes based on data from one or more inspection systems.

Abstract: In a method and apparatus for securing engagement between fastening components of a pre-fastened garment upon initial assembly thereof, the fastening components are arranged by the apparatus in at least partially opposed relationship with each other and then engaged with each other to define an engagement seam. The garment is then mechanically handled by the apparatus to subject the engagement seam to a shear stress to promote increased engagement between the fastening components during initial assembly of the garment.