Abstract: An assembly of potted filtering hollow fiber membranes has at least one bundle of permeating hollow fiber membranes that is potted in a block of potting material, and a cushioning wall extending along at least a portion of the axial length of the membranes adjacent the potting material and around at least a portion of the perimeter of the bundle. The cushioning wall can have a fixed edge adjacent the resin, and the wall can extend away from the resin in a direction generally parallel to the axis of the hollow fiber membranes. Walls of various structures including soft solid materials, non-permeating membranes and fabrics are described.

Abstract: An element of immersed, suction driven, filtering membranes has a plurality of hollow fiber membranes suspended between upper and lower headers. The lower header is movable between a first position in which the fibers are substantially elongated and second position in which the two headers are closer to each other by between 1 and 4% of the un-potted length of the membranes. The weight of the lower header is sufficient to keep the lower header in the first position in substantially quiescent water while allowing the lower header to rise to the second position in upwardly flowing water. Aerators are mounted generally below the elements and supply scouring bubbles to each element at a higher rate and then at a rate less than one half of the higher rate in repeated cycles. The cycles are preferably between 10 seconds and 60 seconds in duration. The lower header rises to the second position when bubbles are supplied at the higher rate and falls to the first position when bubbles are supplied at the lower rate.

Abstract: To pot membranes in a header, a dense, viscous liquid, suspension or, preferably, a thixotropic, water soluble gel, is placed in a header pan in space reserved for a permeate channel. A plurality of hollow fibre membranes are collected together and their open ends are inserted into the gel. A fixing liquid, typically a resin, is placed over the gel. The fixing liquid surrounds each membrane and then solidifies, simultaneously sealing the outer surfaces of the membranes and forming a plug in the opening of the header to complete the permeate channel. After the fixing liquid has solidified, the gel is removed by various means. The space initially occupied by the gel becomes part of the permeate channel after the gel is removed. In one embodiment, membranes are grouped by a cushioning adhesive which later surrounds the membranes where they exit the completed header.

Abstract: To pot membranes in a header, a dense, viscous liquid, suspension or, preferably, a thixotropic, water soluble gel, is placed in a header pan in space reserved for a permeate channel. A plurality of hollow fiber membranes are collected together and their open ends are inserted into the gel. A fixing liquid, typically a resin, is placed over the gel. The fixing liquid surrounds each membrane and then solidifies, simultaneously sealing the outer surfaces of the membranes and forming a plug in the opening of the header to complete the permeate channel. After the fixing liquid has solidified, the gel is removed by various means. The space initially occupied by the gel becomes part of the permeate channel after the gel is removed. In one embodiment, membranes are grouped by a cushioning adhesive which later surrounds the membranes where they exit the completed header.

Abstract: To pot membranes in a header, a dense, viscous liquid, suspension or, preferably, a thixotropic, water soluble gel, is placed in a header pan in space reserved for a permeate channel. A plurality of hollow fiber membranes are collected together and their open ends are inserted into the gel. A fixing liquid, typically a resin, is placed over the gel. The fixing liquid surrounds each membrane and then solidifies, simultaneously sealing the outer surfaces of the membranes and forming a plug in the opening of the header to complete the permeate channel. After the fixing liquid has solidified, the gel is removed by various means. The space initially occupied by the gel becomes part of the permeate channel after the gel is removed. In one embodiment, membranes are grouped by a cushioning adhesive which later surrounds the membranes where they exit the completed header.

Abstract: An element of immersed, suction driven, filtering membranes has a plurality of hollow fiber membranes suspended between upper and lower headers. The lower header is movable between a first position in which the fibers are substantially elongated and second position in which the two headers are closer to each other by between 1 and 4% of the un-potted length of the membranes. The weight of the lower header is sufficient to keep the lower header in the first position in substantially quiescent water while allowing the lower header to rise to the second position in upwardly flowing water. Aerators are mounted generally below the elements and supply scouring bubbles to each element at a higher rate and then at a rate less than one half of the higher rate in repeated cycles. The cycles are preferably between 10 seconds and 60 seconds in duration. The lower header rises to the second position when bubbles are supplied at the higher rate and falls to the first position when bubbles are supplied at the lower rate.