Patents by Inventor Robert Mathai

Robert Mathai has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9121639
    Abstract: A slider unit for a tertiary air duct between a clinker cooler and a calciner of a clinker kiln line. The slider unit has at least one shutoff device, which is insertable into a tertiary air duct to seal it without further reducing the cross section of the tertiary air duct, and provides reliable sealing of the tertiary air duct and control of the tertiary air flow, if the slider unit has at least one control device which is insertable into a section of the tertiary air duct to reduce its cross section.
    Type: Grant
    Filed: August 7, 2012
    Date of Patent: September 1, 2015
    Assignee: IKN GMBH Ingenieurburo-Kuhlerbau-Neustadt
    Inventors: Jörg Hammerich, Robert Mathai
  • Patent number: 9079796
    Abstract: A plant for producing cement clinker from calcium carbonate-containing raw meal. A preheating stage preheats the raw meal, which preheating stage is heated by exhaust gases from a following sintering stage. A stage is provided for deacidification and sintering of the raw meal. A cooling stage for the sintered meal is of at least two-stage design and has a gas separation stage for separating exhaust gases from the deacidification and sintering stage which is routed in a first gas circuit from the cement clinker cooling gas. A gas/gas heat exchanger is arranged downstream of the preheating stage in the gas flow direction, through which heat exchanger heat from the combined exhaust gases which leave the preheating stage is transferred into a gas, extracted from the gas for cooling the cement clinker, routed in a second gas circuit, for drying the raw meal in a preceding grinding stage.
    Type: Grant
    Filed: November 14, 2013
    Date of Patent: July 14, 2015
    Assignee: KHD Humboldt Wedag
    Inventor: Robert Mathai
  • Patent number: 8974596
    Abstract: A method of producing cement clinker including the steps of preheating raw meal comprising calcium carbonate in a preheating stage that is preheated by the exhaust gases of a sintering stage connected downstream in the direction of the gas flow, neutralizing the preheated raw meal, sintering the raw meal into cement clinker in a sintering stage, and cooling the cement clinker from the sintering stage in a cooling stage that cools the cement clinker with a gas. The exhaust gases of the sintering stage are combined with the exhaust gases of the neutralization, and the combined exhaust gases are conducted in an open gas circuit. The CO2 emissions are substantially reduced over known systems with CO separation, and the formation of nitrogen oxides by the combustion of atmospheric nitrogen in the oxidative environment of the sintering stage burner is almost completely prevented.
    Type: Grant
    Filed: August 12, 2010
    Date of Patent: March 10, 2015
    Assignee: KHD Humboldt Wedag GmbH
    Inventor: Robert Mathai
  • Publication number: 20140069303
    Abstract: A plant for producing cement clinker from calcium carbonate-containing raw meal. A preheating stage preheats the raw meal, which preheating stage is heated by exhaust gases from a following sintering stage. A stage is provided for deacidification and sintering of the raw meal. A cooling stage for the sintered meal is of at least two-stage design and has a gas separation stage for separating exhaust gases from the deacidification and sintering stage which is routed in a first gas circuit from the cement clinker cooling gas. A gas/gas heat exchanger is arranged downstream of the preheating stage in the gas flow direction, through which heat exchanger heat from the combined exhaust gases which leave the preheating stage is transferred into a gas, extracted from the gas for cooling the cement clinker, routed in a second gas circuit, for drying the raw meal in a preceding grinding stage.
    Type: Application
    Filed: November 14, 2013
    Publication date: March 13, 2014
    Inventor: Robert Mathai
  • Publication number: 20120174832
    Abstract: A method of producing cement clinker including the steps of preheating raw meal comprising calcium carbonate in a preheating stage that is preheated by the exhaust gases of a sintering stage connected downstream in the direction of the gas flow, neutralizing the preheated raw meal, sintering the raw meal into cement clinker in a sintering stage, and cooling the cement clinker from the sintering stage in a cooling stage that cools the cement clinker with a gas. The exhaust gases of the sintering stage are combined with the exhaust gases of the neutralization, and the combined exhaust gases are conducted in an open gas circuit. The CO2 emissions are substantially reduced over known systems with CO separation, and the formation of nitrogen oxides by the combustion of atmospheric nitrogen in the oxidative environment of the sintering stage burner is almost completely prevented.
    Type: Application
    Filed: August 12, 2010
    Publication date: July 12, 2012
    Applicant: KHD HUMBOLDT WEDAG GMBH
    Inventor: Robert Mathai
  • Patent number: 6855302
    Abstract: In order to provide a comparatively simple and cost-effective method for cement clinker production lines where especially raw materials and/or fuel/secondary fuel containing chlorine compounds and a partial gas extraction with an electrostatic dust collector as waste gas dust remover are used, with which the risk of emitting the waste gas pollutants dioxin and/or furan is eliminated, it is proposed in accordance with the invention that the extracted quantity of the partial gas extraction stream, after cooling and electrostatic dust removal, is held lower than the sum of the secondary air drawn through the rotary kiln and the tertiary air drawn past the rotary kiln, and to recirculate the cooled and dedusted partial gas extraction solely into an area of the clinker cooler in which the recuperation air is removed from the clinker cooler, and the dioxins and/or furans of the partial gas extraction are decomposed in the clinker cooler on the hot cement clinker and/or deposited and/or decomposed by the high temper
    Type: Grant
    Filed: November 13, 2002
    Date of Patent: February 15, 2005
    Assignee: KHD Humboldt Wedag AG
    Inventors: Carsten Eckert, Andreas Hand, Robert Mathai
  • Publication number: 20030105381
    Abstract: In order to provide a comparatively simple and cost-effective method for cement clinker production lines where especially raw materials and/or fuel/secondary fuel containing chlorine compounds and a partial gas extraction with an electrostatic dust collector as waste gas dust remover are used, with which the risk of emitting the waste gas pollutants dioxin and/or furan is eliminated, it is proposed in accordance with the invention that the extracted quantity of the partial gas extraction stream, after cooling and electrostatic dust removal, is held lower than the sum of the secondary air drawn through the rotary kiln and the tertiary air drawn past the rotary kiln, and to recirculate the cooled and dedusted partial gas extraction solely into an area of the clinker cooler in which the recuperation air is removed from the clinker cooler, and the dioxins and/or furans of the partial gas extraction are decomposed in the clinker cooler on the hot cement clinker and/or deposited and/or decomposed by the high temper
    Type: Application
    Filed: November 13, 2002
    Publication date: June 5, 2003
    Inventors: Carsten Eckert, Andreas Hand, Robert Mathai