Abstract: An apparatus and method for removing polymer solids from a slurry loop reactor. A discharge conduit having a longitudinal axis and an end section for removing polymer solids from the slurry loop reactor is provided. The discharge conduit is attached to the slurry loop reactor so that the longitudinal axis and at least a portion of an outer wall of the slurry loop reactor form an angle of less than about 90 degrees. The end section includes a first edge and a second edge that extends past at least a portion of an inner wall of the slurry loop reactor into a liquid reactor slurry. Polymer solids contained within the liquid reactor slurry are concentrated on the second edge so that an average polymer solids concentration in the discharge slurry is greater than an average polymer solids concentration of the liquid reactor slurry within the slurry loop reactor.

Abstract: A method for transferring polymer within a polymerization system, comprising continuously withdrawing the polymer from the reactor and conveying the polymer from a reactor to a flash chamber via a pressure differential between the reactor and the flash chamber. A method for transferring polymer within a polymerization system comprising conveying the polymer from a reactor to a flash chamber via a pressure differential between the reactor and the flash chamber and purging interstitial gases from the polymer prior to conveying the polymer from the sash chamber to a purge column. A method for transferring polymer within a polymerization system comprising conveying the polymer from a flash chamber directly to a purge column via a pressure differential between the flash chamber and the purge column.

Abstract: A manufacturing process for producing polyolefin, having a feed system, a reactor system including at least one polymerization reactor, a diluent/monomer recovery system, a fractionation system, and an extrusion/loadout system having an extruder. The manufacturing process is configured to consume less than 325 kilowatt-hours of electricity per metric ton of polyolefin produced.

Abstract: A method for transferring polymer within a polymerization system, comprising continuously withdrawing the polymer from the reactor and conveying the polymer from a reactor to a flash chamber via a pressure differential between the reactor and the flash chamber. A method for transferring polymer within a polymerization system comprising conveying the polymer from a reactor to a flash chamber via a pressure differential between the reactor and the flash chamber and purging interstitial gases from the polymer prior to conveying the polymer from the flash chamber to a purge column. A method for transferring polymer within a polymerization system comprising conveying the polymer from a flash chamber directly to a purge column via a pressure differential between the flash chamber and the purge column.