Abstract: An assembly for manufacturing the insulation layer of a Thomson coil includes a base plate, a coil housing, and a cover plate. The base plate securely seats the coil housing, and the coil housing securely seats a Thomson coil and the cover plate. The cover plate has several ribs that hold multiple turns of a Thomson coil in place while epoxy is applied to the coil, thus ensuring that the epoxy is evenly distributed on the coil surface and that the coil windings remain level. The cover plate and coil housing are structured to either receive a high-pressure epoxy injection or to be used in an epoxy potting process, during which all exposed areas of the Thomson coil are coated by liquid epoxy. After the epoxy has solidified, the Thomson coil is coupled to the coil housing, and the housed and insulated Thomson coil is removed from the assembly.

Abstract: An actuator, which is a part of a combination that includes a pair of circuit interrupters, advantageously employs a plurality of Thomson coils that are electrically connected in parallel and that interact with a corresponding set of Thomson plates of a rotatable armature in order to perform useful work in a rapid fashion. In one embodiment, the useful work is to commutate current from one circuit interrupter to the other.

Abstract: A circuit interrupter includes a frame, a set of separable contacts that can be generally stated as including a stationary contact and a movable contact, the stationary contact being affixed to the frame, a shaft movably situated on the frame, the movable contact being situated on the shaft, a drive system situated on the frame and operable to move the shaft with respect to the frame between a first position and a second position, the set of separable contact being a CLOSED state in the first position of the shaft and being in an OPEN state in the second position of the shaft, and a brake that can be generally stated as including a mass movably situated on the frame, the shaft being structured to engage the mass and to cause the mass to be in motion when moving from the first position toward the second position.

Abstract: A multi-level feedback actuator assembly for a circuit breaker assembly includes a rotary solenoid, an electric actuator assembly and a manual actuator assembly. The electric actuator assembly includes a switch assembly with an actuator. The manual actuator assembly includes a number of primary actuators, a linkage assembly, and a cam assembly. The number of primary actuators includes a first actuator with a body. The first actuator body is structured to move over a path having at least a first portion and a second portion. The rotary solenoid is operatively coupled to the linkage assembly. The linkage assembly is further operatively coupled to an operating mechanism crossbar. In this configuration, the linkage assembly is structured to apply at least a first bias and a second bias to the first actuator body. Further, the first bias is noticeably different from said second bias.

Abstract: A latching assembly for latching the moving conductor assembly of a circuit interrupter after an opening stroke includes a streamlined latch that omits components commonly prone to damage during latching operations in existing latching assemblies. The disclosed latching assembly comprises a fixed latch block, a driven latch rotatably coupled to the latch block, and a pivoting hammer with a square pin positioned to always be engaged with the driven latch. The latching assembly is structured to be engaged by a switch shaft once an opening stroke is initiated. When the latching assembly engages, the hammer square pin pushes the driven latch into engagement with a shelf formed in the switch shaft, which prevents the switch shaft from rebounding after the opening stroke. Rebounding is further prevented due to the hammer being structured to be biased toward the open state once the driven latch has engaged the switch shaft shelf.

Abstract: An ultra-fast moving conductor for use with a circuit breaker is provided. The moving conductor includes a hollow outer stem and a removable core. Multiple removable cores are produced for use with the moving conductor for different purposes. The outer stem is produced from annealed copper that must be brazed before the circuit breaker is placed into operation, and a first removable core produced from copper is inserted into the outer stem to provide structural reinforcement to the outer stem during brazing. After brazing is complete, the copper core is removed from the outer stem, and a significantly lighter work hardened aluminum core is inserted into the outer stem. The lightweight aluminum core enables the moving conductor to open the circuit breaker much faster than the copper core would, and the copper core prevents contamination of the brazing furnace that would result from using the aluminum core during brazing.

Abstract: A cooling device for use with circuit interrupters includes a housing structured to be coupled to a terminal of the circuit interrupter and formed with several ventilation openings, as well as a permanent magnet, a torque converter and a fan blade all contained within the housing. When the cooling device is coupled to a terminal of a circuit interrupter and current flows through the terminals of the circuit interrupter, parasitic magnetic fields are generated and induce oscillatory motion of the permanent magnet. The torque converter is coupled to the permanent magnet and converts the oscillatory motion of the magnet to rotational motion that rotates the fan blade. The fan blade is disposed near the ventilation openings of the housing so that air flow produced by rotation of the fan blade travels across the surface of the circuit interrupter terminal nearest the ventilation openings to increase convection.

Abstract: A circuit interrupter includes a frame, a set of separable contacts that can be generally stated as including a stationary contact and a movable contact, the stationary contact being affixed to the frame, a shaft movably situated on the frame, the movable contact being situated on the shaft, a drive system situated on the frame and operable to move the shaft with respect to the frame between a first position and a second position, the set of separable contact being a CLOSED state in the first position of the shaft and being in an OPEN state in the second position of the shaft, and a brake that can be generally stated as including a mass movably situated on the frame, the shaft being structured to engage the mass and to cause the mass to be in motion when moving from the first position toward the second position.

Abstract: An ultra-fast moving conductor for use with a circuit breaker is provided. The moving conductor includes a hollow outer stem and a removable core. Multiple removable cores are produced for use with the moving conductor for different purposes. The outer stem is produced from annealed copper that must be brazed before the circuit breaker is placed into operation, and a first removable core produced from copper is inserted into the outer stem to provide structural reinforcement to the outer stem during brazing. After brazing is complete, the copper core is removed from the outer stem, and a significantly lighter work hardened aluminum core is inserted into the outer stem. The lightweight aluminum core enables the moving conductor to open the circuit breaker much faster than the copper core would, and the copper core prevents contamination of the brazing furnace that would result from using the aluminum core during brazing.

Abstract: An electrical switching device, such as a high-speed switching device, has a damper and latching assembly. The assembly is configured to dampen the movement of a moving contact of the switching device as the moving contact translates from its closed position to its open position. The assembly also is configured to restrain the moving contact in its open position. The assembly stores at least some of the energy associated with the damping process, and uses the stored energy to assist in the release of the moving contact during the subsequent re-closing of the switching device.

Abstract: A multi-level feedback actuator assembly for a circuit breaker assembly including an interlock system. The interlock system for the multi-level feedback actuator assembly is structured to maintain the multi-level feedback actuator assembly, and elements thereof, in a safe configuration. The interlock system for the multi-level feedback actuator assembly includes an interlock assembly structured to configure the rotary solenoid and at least one of the first actuator or the second actuator in a safe configuration.

Abstract: An actuator, which is a part of a combination that includes a pair of circuit interrupters, advantageously employs a plurality of Thomson coils that are electrically connected in parallel and that interact with a corresponding set of Thomson plates of a rotatable armature in order to perform useful work in a rapid fashion. In one embodiment, the useful work is to commutate current from one circuit interrupter to the other.

Abstract: An electrical switching device, such as a high-speed switching device, has a damper and latching assembly. The assembly is configured to dampen the movement of a moving contact of the switching device as the moving contact translates from its closed position to its open position. The assembly also is configured to restrain the moving contact in its open position. The assembly stores at least some of the energy associated with the damping process, and uses the stored energy to assist in the release of the moving contact during the subsequent re-closing of the switching device.

Abstract: A cooling device for use with circuit interrupters includes a housing structured to be coupled to a terminal of the circuit interrupter and formed with several ventilation openings, as well as a permanent magnet, a torque converter and a fan blade all contained within the housing. When the cooling device is coupled to a terminal of a circuit interrupter and current flows through the terminals of the circuit interrupter, parasitic magnetic fields are generated and induce oscillatory motion of the permanent magnet. The torque converter is coupled to the permanent magnet and converts the oscillatory motion of the magnet to rotational motion that rotates the fan blade. The fan blade is disposed near the ventilation openings of the housing so that air flow produced by rotation of the fan blade travels across the surface of the circuit interrupter terminal nearest the ventilation openings to increase convection.

Abstract: A multi-level feedback actuator assembly for a circuit breaker assembly includes a rotary solenoid, an electric actuator assembly and a manual actuator assembly. The electric actuator assembly includes a switch assembly with an actuator. The manual actuator assembly includes a number of primary actuators, a linkage assembly, and a cam assembly. The number of primary actuators includes a first actuator with a body. The first actuator body is structured to move over a path having at least a first portion and a second portion. The rotary solenoid is operatively coupled to the linkage assembly. The linkage assembly is further operatively coupled to an operating mechanism crossbar. In this configuration, the linkage assembly is structured to apply at least a first bias and a second bias to the first actuator body. Further, the first bias is noticeably different from said second bias.

Abstract: A multi-level feedback actuator assembly for a circuit breaker assembly including an interlock system. The interlock system for the multi-level feedback actuator assembly is structured to maintain the multi-level feedback actuator assembly, and elements thereof, in a safe configuration. The interlock system for the multi-level feedback actuator assembly includes an interlock assembly structured to configure the rotary solenoid and at least one of the first actuator or the second actuator in a safe configuration.

Abstract: A multi-level feedback actuator assembly for a circuit breaker assembly includes a rotary solenoid, an electric actuator assembly and a manual actuator assembly. The electric actuator assembly includes a switch assembly with an actuator. The manual actuator assembly includes a number of primary actuators, a linkage assembly, and a cam assembly. The number of primary actuators includes a first actuator with a body. The first actuator body is structured to move over a path having at least a first portion and a second portion. The rotary solenoid is operatively coupled to the linkage assembly. The linkage assembly is further operatively coupled to an operating mechanism crossbar. In this configuration, the linkage assembly is structured to apply at least a first bias and a second bias to the first actuator body. Further, the first bias is noticeably different from said second bias.

Abstract: A multi-level feedback actuator assembly for a circuit breaker assembly including an interlock system. The interlock system for the multi-level feedback actuator assembly is structured to maintain the multi-level feedback actuator assembly, and elements thereof, in a safe configuration. The interlock system for the multi-level feedback actuator assembly includes an interlock assembly structured to configure the rotary solenoid and at least one of the first actuator or the second actuator in a safe configuration.

Abstract: A solid state circuit interrupter provides structures which can manually move an isolation switch of a pole from the ON state to the OFF state without the use of auxiliary power but that advantageously additionally provides an interlock apparatus that avoids manually moving the isolation switch from the ON state to the OFF state until certain conditions exist. One such condition is to ensure that some action is taken, such as by switching a physical interlock between one state and another state. Such a change in state of the physical interlock might additionally result in a change in state of an electronic interlock that would resist the solid state switch being moved to its ON state while the isolation switch is capable of being manually switched to its OFF state. The physical interlock might additionally resist the isolation switch from being manually switched into its ON state.

Abstract: A solid state circuit interrupter provides structures which can manually move an isolation switch of a pole from the ON state to the OFF state without the use of auxiliary power but that advantageously additionally provides an interlock apparatus that avoids manually moving the isolation switch from the ON state to the OFF state until certain conditions exist. One such condition is to ensure that some action is taken, such as by switching a physical interlock between one state and another state. Such a change in state of the physical interlock might additionally result in a change in state of an electronic interlock that would resist the solid state switch being moved to its ON state while the isolation switch is capable of being manually switched to its OFF state. The physical interlock might additionally resist the isolation switch from being manually switched into its ON state.