Abstract: A method of forming members of fiber reinforced thermoplastic members via molding, the members including at least one hollow chamber, formed by water injection into the melt in the mold, to stiffen the finished member. The thermoplastic is preferably selected from a group comprising polypropylene, Nylon, PET, ABS, TPO and thermoplastic polyurethane, while the reinforcing fibers are preferably selected from a group comprising glass, aramid, carbon and natural fibers. Preferably, the extruded melt is produced such that the average length of the reinforcing fibers is longer than the length conventionally obtained.

Abstract: A rear signal lamp of an automotive vehicle comprising a lamp housing and a curved cover lens for enclosing a thin light managing system. The thin light managing systems includes a plurality of backlight light-emitting diodes mounted in a light mounting substrate and secured to the lamp housing. A control module operatively connected to the light-emitting diodes for controlling the operation and illumination of the light-emitting diodes. A reflector matrix having a plurality of reflector cones corresponding to each of the light-emitting diodes in the mounting substrate and a hybrid optics panel having a direct lensing section covering the reflector matrix and light-emitting diodes and a double redirecting light pipe section surrounding the lensing section. A single light-emitting diodes is coupled along spaced apart quadrants of the redirecting light pipe.

Abstract: A separation optics structure comprising a transparent unitary body portion extending between a first wide end and a second distal end defines a wedge-shaped structure. The body portion includes a front portion defining a generally planar front illumination surface, a back portion having a plurality of beveled redirecting facets spaced apart by intermediate areas, and a plurality of optics elements disposed within the intermediate areas. A first light source is coupled at the wide end to transmitted light longitudinally through the body portion toward the redirecting facets. The redirecting facets having reflective surfaces transverse to the planar front illumination surface to reflect and scatter the light toward the front surface in a relatively low intensity light distribution. A second light source is coupled adjacent the back portion behind the intermediate areas.

Abstract: A rear signal lamp of an automotive vehicle comprising a lamp housing and a curved cover lens for enclosing a thin light managing system. The thin light managing systems includes a plurality of backlight light-emitting diodes mounted in a light mounting substrate and secured to the lamp housing. A control module operatively connected to the light-emitting diodes for controlling the operation and illumination of the light-emitting diodes. A reflector matrix having a plurality of reflector cones corresponding to each of the light-emitting diodes in the mounting substrate and a hybrid optics panel having a direct lensing section covering the reflector matrix and light-emitting diodes and a double redirecting light pipe section surrounding the lensing section. A single light-emitting diodes is coupled along spaced apart quadrants of the redirecting light pipe.