Patents by Inventor Robert Pyles

Robert Pyles has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 6994735
    Abstract: A process for tinting a molded article is disclosed. The process entails applying by spraying or by flow coating a hot, dye-solution onto at least a portion of the surface of a molded article to obtain a tinted article and washing the tinted article. In addition to the dissolved dye, the dye solution that is substantially free of particulate matter contains an aqueous solution of a carrier and an optional emulsifier. The article is one molded of a thermoplastic molding composition. In an embodiment of the invention, the dye solution is prepared by filtering a hot aqueous solution through a bag filter that contains a dye to obtain a hot, dye-solution. In a further embodiment, activated carbon is used to purify the dye solution to obtain a dye-free aqueous solution.
    Type: Grant
    Filed: May 8, 2003
    Date of Patent: February 7, 2006
    Assignee: Bayer Materialscience LLC
    Inventors: Robert A. Pyles, David M. Derikart, Rick L. Archey, Michael Nikolakopoulos
  • Patent number: 6949127
    Abstract: A process of dyeing a molded article is disclosed. The process entails immersing at least a portion of the article in a dyeing bath, retaining the portion in the bath for a period of time sufficient to allow an amount of dye to diffuse into the article, and removing said article from the bath. The molded article comprises a polymeric resin such as (co)polyester, (co)polycarbonates, acrylonitrile-butadiene-styrene, polyamide, polyurethane, polyalkyl(meth)-acrylate, allyldiglycol carbonate and styrene copolymers. The dyeing bath contains in addition to dye, water, a plasticizing agent and a leveling agent.
    Type: Grant
    Filed: March 9, 2004
    Date of Patent: September 27, 2005
    Assignee: Bayer MaterialScience LLC
    Inventors: Robert A. Pyles, Rick L. Archey
  • Publication number: 20050177959
    Abstract: A composition of matter (e.g., a molded article) is described. More particularly, the composition of matter includes: (a) a resinous component selected from at least one member of the group consisting of (co)polyester, (co)polycarbonates, acrylonitrile-butadiene-styrene, polyamide, polyurethane, polyalkyl(meth)acrylate and styrene copolymers; (b) at least one water-insoluble dye; (c) a carrier represented by the following formula, R1[—O—(CH2)n]mOR2 wherein R2is butyl, R1 is H, n is 2 or 3, and m is 2-35; (d) an emulsifier that is poly(oxy-1,2-ethanediyl), alpha-phenyl-omega-hydroxy, styrenated; and (e) a particulate or plate-like material, such as metal flakes.
    Type: Application
    Filed: March 14, 2005
    Publication date: August 18, 2005
    Inventors: Robert Pyles, Rick Archey
  • Patent number: 6929666
    Abstract: A composition of matter (e.g., a molded article) is described. More particularly, the composition of matter includes: (a) a resinous component selected from at least one member of the group consisting of (co)polyester, (co)polycarbonates, acrylontrile-butadiene-styrene, polyamide, polyurethane, polyalkyl(meth)acrylate and styrene copolymers; (b) at least one dye; (c) a carrier represented by the following formula, R1[—O—(CH2)n]mOR2 wherein R2 is butyl, R1 is H, n is 2 or 3, and m is 2-35; and (d) optionally emulsifier. Also described is a dye bath that includes: (a) water; (b) at least one dye; (c) a carrier represented by the above formula; and (d) optionally an emulsifier.
    Type: Grant
    Filed: March 2, 2004
    Date of Patent: August 16, 2005
    Assignee: Bayer Materialscience LLC
    Inventors: Robert A. Pyles, Rick L. Archey
  • Publication number: 20050127570
    Abstract: In the method of the present invention at least a portion of the surface of a plastic article (e.g., a molded article of thermoplastic polycarbonate) is contacted with (e.g., immersed in) a treatment composition which includes one or more performance additives. The treatment composition contains: (i) at least one performance additive (e.g., an ultraviolet light absorber); (ii) water; (iii) at least one carrier represented by the following general formula I, wherein R1 is a radical selected from the group consisting of linear or branched C1-C18 alkyl, benzyl, benzoyl and phenyl, R2 is a radical selected from the group consisting of linear or branched C1-C18 alkyl, benzyl, benzoyl, phenyl and H, n is 2, 3 or 4, and m is 1 to 35; and (iv) a diol selected from at least one of linear or branched C2-C20 aliphatic diols, poly(C2-C4 alkylene glycol), cycloaliphatic diols having from 5 to 8 carbon atoms in the cyclic ring, monocyclic aromatic diols, bisphenols and hydrogenated bisphenols.
    Type: Application
    Filed: December 11, 2003
    Publication date: June 16, 2005
    Inventors: Robert Pyles, Rick Archey, David Derikart
  • Publication number: 20050125916
    Abstract: In the method of the present invention a plastic article (e.g., a molded article of thermoplastic polycarbonate) is immersed at least partially in a dye bath which includes one or more dyes, water, at least one carrier, and at least one diol. The dye bath contains: (i) at least one dye (e.g., a static and/or photochromic dye); (ii) water; (iii) at least one carrier represented by the following general formula I, R—O—(CH2)n—OH ??I wherein R is a radical selected from linear or branched C1-C18 alkyl, benzyl, benzoyl and phenyl, and n is 2 or 3; and (iv) a diol selected from at least one of linear or branched C2-C20 aliphatic diols, poly(C2-C4 alkylene glycol), cycloaliphatic diols having from 5 to 8 carbon atoms in the cyclic ring, monocyclic aromatic diols, bisphenols and hydrogenated bisphenols. In an embodiment of the present invention, the carrier is ethyleneglycol butyl ether, and the diol is diethylene glycol.
    Type: Application
    Filed: December 11, 2003
    Publication date: June 16, 2005
    Inventors: Robert Pyles, Rick Archey, David Derikart
  • Publication number: 20040221403
    Abstract: A process for tinting a molded article is disclosed. The process entails applying by spraying or by flow coating a hot, dye-solution onto at least a portion of the surface of a molded article to obtain a tinted article and washing the tinted article. In addition to the dissolved dye, the dye solution that is substantially free of particulate matter contains an aqueous solution of an organic solvent and a surfactant. The article is one molded of a thermoplastic molding composition. In an embodiment of the invention, the dye solution is prepared by filtering a hot aqueous solution through a bag filter that contains a dye to obtain a hot, dye-solution. In a further embodiment, activated carbon is used to purify the dye solution to obtain a dye-free aqueous solution.
    Type: Application
    Filed: May 8, 2003
    Publication date: November 11, 2004
    Inventors: Robert A. Pyles, David M. Derikart, Rick L. Archey, Michael Nikolakopoulos
  • Publication number: 20040168267
    Abstract: A process for tinting of articles molded from a polymeric resin is disclosed. Preferably, the article is molded from polycarbonate and the process entails immersing the molded article in a dye bath that contains water, dye, a carrier and an optional surfactant.
    Type: Application
    Filed: March 2, 2004
    Publication date: September 2, 2004
    Inventors: Robert A. Pyles, Rick L. Archey
  • Publication number: 20040168268
    Abstract: A process of dyeing a molded article is disclosed. The process entails immersing at least a portion of the article in a dyeing bath, retaining the portion in the bath for a period of time sufficient to allow an amount of dye to diffuse into the article, and removing said article from the bath. The molded article comprises a polymeric resin such as (co)polyester, (co)polycarbonates, acrylonitrile-butadiene-styrene, polyamide, polyurethane, polyalkyl(meth)-acrylate, allyldiglycol carbonate and styrene copolymers. The dyeing bath contains in addition to dye, water, a plasticizing agent and a leveling agent.
    Type: Application
    Filed: March 9, 2004
    Publication date: September 2, 2004
    Inventors: Robert A. Pyles, Rick L. Archey
  • Patent number: 6749646
    Abstract: A process for tinting of articles molded from a polymeric resin is disclosed. Preferably, the article is molded from polycarbonate and the process entails immersing the molded article in a dye bath that contains water, dye, a carrier and an optional surfactant. The carrier is a compound conforming to R1[—O—(CH2)n]mOR2  (i) wherein R1 and R2 independently denote H or C1-18 alkyl, benzyl, benzoyl or phenyl radical which may be substituted in the aromatic ring by alkyl and or halogen, preferably R1=butyl, R2=H, n is 2 or 3 and m is 2 to 35. The method is especially useful in the manufacture of tinted lenses.
    Type: Grant
    Filed: November 7, 2001
    Date of Patent: June 15, 2004
    Assignee: Bayer Polymers LLC
    Inventors: Robert A. Pyles, Rick L. Archey
  • Patent number: 6733543
    Abstract: A process of dyeing a molded article is disclosed. The process entails immersing at least a portion of the article in a dyeing bath, retaining the portion in the bath for a period of time sufficient to allow an amount of dye to diffuse into the article, and removing said article from the bath. The molded article comprises a polymeric resin such as (co)polyester, (co)polycarbonates, acrylonitrile-butadiene-styrene, polyamide, polyurethane, polyalkyl(meth)acrylate, allyldiglycol carbonate and styrene copolymers. The dyeing bath contains in addition to dye, water, a plasticizing agent and a leveling agent.
    Type: Grant
    Filed: March 26, 2002
    Date of Patent: May 11, 2004
    Assignee: Bayer Polymers LLC
    Inventors: Robert A. Pyles, Rick L. Archey
  • Publication number: 20030182738
    Abstract: A process of dyeing a molded article is disclosed. The process entails immersing at least a portion of the article in a dyeing bath, retaining the portion in the bath for a period of time sufficient to allow an amount of dye to diffuse into the article, and removing said article from the bath. The molded article comprises a polymeric resin such as (co)polyester, (co)polycarbonates, acrylonitrile-butadiene-styrene, polyamide, polyurethane, polyalkyl(meth)-acrylate, allyldiglycol carbonate and styrene copolymers. The dyeing bath contains in addition to dye, water, a plasticizing agent and a leveling agent.
    Type: Application
    Filed: March 26, 2002
    Publication date: October 2, 2003
    Inventors: Robert A. Pyles, Rick L. Archey
  • Publication number: 20030144419
    Abstract: A thermoplastic molding composition comprising a transparent resinous component suitable for tinting by dip-dye method is disclosed. The resinous component is selected from the group consisting of (i) a blend of (co)polycarbonate resin and (co) polycaprolacone, and (ii) a copolymer containing carbonate and caprolactone structural units. The composition, characterized in that it is free of photochromic colorants, may be molded by thermoplastic means, and the molded article is then dipped-dyed by immersion in a tinting solution. The tinted articles are suitable for making, among others, optical lenses.
    Type: Application
    Filed: January 29, 2003
    Publication date: July 31, 2003
    Inventors: Sivaram Krishnan, Robert A. Pyles, Rick L. Archey, James B. Johnson
  • Publication number: 20030084521
    Abstract: A process for tinting of articles molded from a polymeric resin is disclosed. Preferably, the article is molded from polycarbonate and the process entails immersing the molded article in a dye bath that contains water, dye, a carrier and an optional surfactant.
    Type: Application
    Filed: November 7, 2001
    Publication date: May 8, 2003
    Inventors: Robert A. Pyles, Rick L. Archey
  • Publication number: 20020107334
    Abstract: A thermoplastic molding composition comprising a transparent resinous component suitable for tinting by dip-dye method is disclosed. The resinous component is selected from the group consisting of (i) a blend of (co)polycarbonate resin and (co)polycaprolacone, and (ii) a copolymer containing carbonate and caprolactone structural units. The composition, characterized in that it is free of photochromic colorants, may be molded by thermoplastic means, and the molded article is then dipped-dyed by immersion in a tinting solution. The tinted articles are suitable for making, among others, optical lenses.
    Type: Application
    Filed: December 5, 2000
    Publication date: August 8, 2002
    Inventors: Sivaram Krishnan, Robert A. Pyles, Rick L. Archey, James B. Johnson
  • Publication number: 20020049268
    Abstract: Thermoplastic molding compositions containing a polycarbonate resin and a phosphorous containing compound characterized in their improved melt flow are disclosed.
    Type: Application
    Filed: August 27, 2001
    Publication date: April 25, 2002
    Inventors: Roger J. White, Robert A. Pyles
  • Patent number: 6103777
    Abstract: A thermoplastic molding composition having low haze values, suitable for optical applications is disclosed. The compositions contains a resinous component selected from the group consisting of (i) a homogeneous blend of polycarbonate resin and polycaprolactone and (ii) a copoly(carbonate-lactone) block or random copolymer, and melanin in an amount of 0.1 to 1.0 parts per hundred parts of weight of the resinous component.
    Type: Grant
    Filed: December 18, 1998
    Date of Patent: August 15, 2000
    Assignee: Bayer Corporation
    Inventors: Sivaram Krishnan, Robert A. Pyles, James B. Johnson
  • Patent number: 6065836
    Abstract: A photochromic ophthalmic lens and a process for its preparation are disclosed. The lens comprise a substantially transparent substrate having a lenticular shape and, at least one film adhering to at least one surface of said substrate. The film contains a resinous blend of polycarbonate resin, and poycaprolactone and an effective amount of a photochromic dye selected from a group consisting of spiropyrans, spiroxazines, fulgides and fulgimides. In an additional embodiment the film contains a copoly(carbonate-lactone) block or random copolymer.
    Type: Grant
    Filed: July 30, 1998
    Date of Patent: May 23, 2000
    Assignee: Bayer Corporation
    Inventors: Sivaram Krishnan, Robert A. Pyles, James B. Johnson, Timothy J. Pike
  • Patent number: 5998520
    Abstract: A thermoplastic molding composition is disclosed comprising (A) at least one resinous component selected from the group consisting of (i) a homogeneous blend of polycarbonate resin and polycaprolactone and (ii) a copoly(carbonate-lactone) copolymer, and (B) at least one compound selected from a group consisting of benzopyrans, naphthopyrans, spirobenzopyrans, spironaphthopyrans, spirobenzoxazines, spironaphthoxazines, fulgides and fulgimides. The composition which contains the photochromic compound at an amount of 0.01 to 1.0 parts per hundred parts of weight of said (A) exhibits good photochromic properties.
    Type: Grant
    Filed: July 2, 1997
    Date of Patent: December 7, 1999
    Assignee: Bayer Corporation
    Inventors: Sivaram Krishnan, Robert A. Pyles, James B. Johnson, Michael P. Jenkins, Timothy J. Pike
  • Patent number: 5580951
    Abstract: Bischloroformate oligomer compositions are prepared by passing phosgene into a heterogeneous aqueous-organic mixture containing at least one dihydroxyaromatic compound, with simultaneous introduction of a base at a rate to maintain a specific pH range and to produce a specific volume ratio of aqueous to organic phase. By this method, it is possible to employ a minimum amount of phosgene. The reaction may be conducted batchwise or continuously. The bischloroformate composition may be employed for the preparation of cyclic polycarbonate oligomers or linear polycarbonate, and linear polycarbonate formation may be integrated with bischloroformate composition formation in a batch or continuous process.
    Type: Grant
    Filed: August 25, 1994
    Date of Patent: December 3, 1996
    Assignee: General Electric Company
    Inventors: James M. Silva, Robert A. Pyles