Patents by Inventor Robert Q. Kluttz
Robert Q. Kluttz has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 10793720Abstract: A method of forming a paving composition using reclaimed asphalt pavement (RAP) and/or reclaimed asphalt shingle (RAS) is provided. The method comprises: a) providing a rejuvenated asphalt binder consisting essentially of bitumen, a block copolymer and a bio-oil, wherein the rejuvenated asphalt binder has a rotational viscosity at 135° C. equal to or less than 1000 centipoise, an original G*/sin ? at 64° C. equal to or greater than 1 kPa where G* is the complex shear modulus and ? is the phase angle; a G*/sin ? at 64° C. equal to or greater than 2.2 kPa after aging in a Rolling Thin Film Oven (RTFO); b) providing a virgin asphalt; c) heating the virgin asphalt to 160-200° C.; d) providing a RAP and/or RAS; and e) mixing the heated virgin asphalt, RAP/RAS, and the rejuvenated asphalt binder under conditions suitable to form the paving composition.Type: GrantFiled: March 20, 2018Date of Patent: October 6, 2020Assignee: Kraton Polymers U.S. LLCInventors: Sebastian Puchalski, Robert Q. Kluttz, Christopher Matthew Lubbers
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Patent number: 10767033Abstract: A coupled block copolymer composition with a combination of high viscosity at manufacturing, finishing and handling conditions, low viscosity at asphalt blending conditions and suitable viscosity stability is provided for use in asphalt compositions. The composition comprises: (i) a diblock copolymer, (ii) at least a linear triblock copolymer having a peak molecular weight that is 1.5 to 3.0 times the peak molecular weight of the diblock copolymer, and (iii) at least a multiarm coupled block copolymer having a peak molecular weight that is 1.5 to 9.0 times the peak molecular weight of the diblock copolymer, and mixtures thereof. The block copolymer composition is characterized as having a melt viscosity at 110° C. or less of greater than 2.0E7 Poise and a coupling efficiency after 24 hours at 180° C. is less than 25%.Type: GrantFiled: May 18, 2018Date of Patent: September 8, 2020Assignee: Kraton Polymers LLCInventors: Robert Q Kluttz, Erica Jellema, Donn A. Dubois, Sebastian Puchalski, Carl L. Willis, Christopher M. Lubbers
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Patent number: 10647805Abstract: A styrenic triblock copolymer composition with a combination of excellent tensile strength and high melt index, excellent for manufacturing, finishing and handling, forming stable pellets, for use in applications including but not limited to adhesive, coating, and flexographic printing. The composition comprises a first block which is a polymer of a monoalkenyl arene; a second block which is polymer of a conjugated diene and a third block which is a polymer of a monoalkenyl arene wherein a peak molecular weight of the third block is from about 0.06 to about 0.4 times that of the first block.Type: GrantFiled: June 9, 2018Date of Patent: May 12, 2020Assignee: Kraton Polymers LLCInventors: Donn Dubois, Martine Dupont, Carl Willis, Robert Q. Kluttz
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Publication number: 20180355090Abstract: A styrenic triblock copolymer composition with a combination of excellent tensile strength and high melt index, excellent for manufacturing, finishing and handling, forming stable pellets, for use in applications including but not limited to adhesive, coating, and flexographic printing. The composition comprises a first block which is a polymer of a monoalkenyl arene; a second block which is polymer of a conjugated diene and a third block which is a polymer of a monoalkenyl arene wherein a peak molecular weight of the third block is from about 0.06 to about 0.4 times that of the first block.Type: ApplicationFiled: June 9, 2018Publication date: December 13, 2018Applicant: Kraton Polymers LLCInventors: Donn DUBOIS, Martine DUPONT, Carl WILLIS, Robert Q. KLUTTZ
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Publication number: 20180334554Abstract: A coupled block copolymer composition with a combination of high viscosity at manufacturing, finishing and handling conditions, low viscosity at asphalt blending conditions and suitable viscosity stability is provided for use in asphalt compositions. The composition comprises: (i) a diblock copolymer, (ii) at least a linear triblock copolymer having a peak molecular weight that is 1.5 to 3.0 times the peak molecular weight of the diblock copolymer, and (iii) at least a multiarm coupled block copolymer having a peak molecular weight that is 1.5 to 9.0 times the peak molecular weight of the diblock copolymer, and mixtures thereof. The block copolymer composition is characterized as having a melt viscosity at 110° C. or less of greater than 2.0E7 Poise and a coupling efficiency after 24 hours at 180° C. is less than 25%.Type: ApplicationFiled: May 18, 2018Publication date: November 22, 2018Applicant: Kraton Polymers LLCInventors: Robert Q. Kluttz, Erica Jellema, Donn A. Dubois, Sebastian Puchalski, Carl L. Willis, Christopher M. Lubbers
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Publication number: 20180265704Abstract: A method of forming a paving composition using reclaimed asphalt pavement (RAP) and/or reclaimed asphalt shingle (RAS) is provided. The method comprises: a) providing a rejuvenated asphalt binder consisting essentially of bitumen, a block copolymer and a bio-oil, wherein the rejuvenated asphalt binder has a rotational viscosity at 135° C. equal to or less than 1000 centipoise, an original G*/sin ? at 64° C. equal to or greater than 1 kPa where G* is the complex shear modulus and ? is the phase angle; a G*/sin ? at 64° C. equal to or greater than 2.2 kPa after aging in a Rolling Thin Film Oven (RTFO); b) providing a virgin asphalt; c) heating the virgin asphalt to 160-200° C.; d) providing a RAP and/or RAS; and e) mixing the heated virgin asphalt, RAP/RAS, and the rejuvenated asphalt binder under conditions suitable to form the paving composition.Type: ApplicationFiled: March 20, 2018Publication date: September 20, 2018Applicant: KRATON POLYMERS U.S. LLCInventors: Sebastian PUCHALSKI, Robert Q. KLUTTZ, Christopher Matthew LUBBERS
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Patent number: 9790360Abstract: The present invention is an asphalt rejuvenator made from a specific styrenic block copolymer, bio-based oil or a bio-based oil blend, and an antioxidant system. The bio-based oil or a bio-based oil blend has a flash point of >230° C., and the asphalt rejuvenator has a maximum viscosity of <2000 cP at 180° C. when measured at 6.8/seconds shear rate. An alternate embodiment of the present invention is a pavement composition of RAP and/or RAS, asphalt rejuvenator, and virgin asphalt with and without a crosslinker. Lastly, the invention includes a method of making an asphalt rejuvenator composition referred to above, and blending it with RAP and fresh asphalt. An emulsion is also described and claimed comprising asphalt rejuvenator, water and an emulsifier.Type: GrantFiled: December 30, 2015Date of Patent: October 17, 2017Assignee: Kraton Polymers U.S. LLCInventors: Sebastian Puchalski, Robert Q. Kluttz, Christopher M. Lubbers
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Publication number: 20170190898Abstract: The present invention is an asphalt rejuvenator made from a specific styrenic block copolymer, bio-based oil or a bio-based oil blend, and an antioxidant system. The bio-based oil or a bio-based oil blend has a flash point of >230 ° C., and the asphalt rejuvenator has a maximum viscosity of <2000 cP at 180° C. when measured at 6.8/seconds shear rate. An alternate embodiment of the present invention is a pavement composition of RAP and/or RAS, asphalt rejuvenator, and virgin asphalt with and without a crosslinker. Lastly, the invention includes a method of making an asphalt rejuvenator composition referred to above, and blending it with RAP and fresh asphalt. An emulsion is also described and claimed comprising asphalt rejuvenator, water and an emulsifier.Type: ApplicationFiled: December 30, 2015Publication date: July 6, 2017Applicant: KRATON POLYMERS U.S. LLCInventors: SEBASTIAN PUCHALSKI, ROBERT Q. KLUTTZ, CHRISTOPHER M. LUBBERS
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Patent number: 9115296Abstract: The present invention is directed to bituminous emulsions comprising bitumen, water, one or more emulsifiers systems and a diblock copolymer including one block of a monovinylaromatic hydrocarbon and one block of a conjugated diene, wherein the conjugated diene has a peak molecular weight from 30,000 to 78,000 and a vinyl content from 35 to 80 mol percent based on the number of repeat monomer units in the conjugated diene block. A block copolymer comprising at least two blocks of monovinylaromatic hydrocarbon and at least one block of conjugated diene, the block copolymer selected from linear triblock copolymers having a peak molecular weight that is 1.5 to 3.0 times the peak molecular weight of the diblock copolymer, multiarm coupled block copolymers having a peak molecular weight that is 1.5 to 9.Type: GrantFiled: November 9, 2007Date of Patent: August 25, 2015Assignee: Kraton Polymers U.S. LLCInventors: Robert Q. Kluttz, Keith E. Stephens, Willem C. Vonk, Jan Korenstra
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Publication number: 20130225020Abstract: The invention relates to unique applications for the novel high melt flow, low viscosity, selectively hydrogenated styrene-butadiene-styrene (hSBS) or selectively hydrogenated controlled distribution styrene-butadiene/styrene-styrene (hSBSS) block copolymers, wherein the melt flow rate of said block copolymer is at least 100 g/10 min at 230° C. under 2.16 kg mass according to ASTM D1238. These block copolymers are novel and have the highest melt flow rate of any styrenic block copolymer also possessing high strength and elasticity. It has applications that prior to the present invention were not normally possible due to the normal low melt flow rate of styrenic block copolymers. The present invention also encompasses various fields of use such as a fiberglass hSBS or hSBSS reinforced mat, low viscosity hSBS or hSBSS coatings for industrial uses, hot melt adhesives prepared from hSBS or hSBSS blended with polyalpha-olefins, and elastic film, fiber, and nonwoven constructions using hSBS or hSBSS.Type: ApplicationFiled: February 24, 2012Publication date: August 29, 2013Applicant: KRATON POLYMERS US LLCInventors: John Flood, Kathryn Wright, Lydia Salazar, Robert Q. Kluttz, Donn Dubois, Troy Wiegand, Norio Masuko
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Patent number: 7728074Abstract: A block copolymer composition including a diblock copolymer (I) having one block of a monovinylaromatic hydrocarbon and one block of a conjugated diene having a peak molecular weight from 30,000 to 78,000 and one or more block copolymers (ii) comprising at least two blocks of monovinylaromatic hydrocarbon and at least one block of conjugated diene, the block copolymer selected from linear triblock copolymers having a peak molecular weight that is 1.5 to 9.0 times the peak molecular weight of the diblock copolymer, and mixtures thereof, wherein the ratio of (i) to (ii) is greater than 1:1.Type: GrantFiled: August 5, 2009Date of Patent: June 1, 2010Assignee: Kraton Polymers U.S. LLCInventors: Robert Q. Kluttz, Keith E. Stephens
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Publication number: 20090299010Abstract: The present invention is directed to a process for preparing a polymer modified bituminous binder composition in the substantial absence of crosslinking agents by heating a bitumen component in a stirred tank to a temperature from 185° C. to 221° C.; adding a block copolymer composition to the bitumen component while the bitumen component is being stirred to form a homogeneous mixture of the bitumen component and the block copolymer composition; and continuing to stir the homogeneous mixture while maintaining the temperature from 185° C. to 221° C. for a period of time from 4 hours to 30 hours thereby forming a cured polymer modified bituminous binder composition.Type: ApplicationFiled: August 5, 2009Publication date: December 3, 2009Applicant: KRATON POLYMERS US LLCInventors: Robert Q. Kluttz, Keith E. Stephens
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Patent number: 7622519Abstract: The present invention is directed to a process for preparing a polymer modified bituminous binder composition in the substantial absence of crosslinking agents by heating a bitumen component in a stirred tank to a temperature from 160° C. to 221° C.; adding a block copolymer composition to the bitumen component while the bitumen component is being stirred to form a homogeneous mixture of the bitumen component and the block copolymer composition; and continuing to stir the homogeneous mixture while maintaining the temperature from 180° C. to 221° C. for a total period of time from 4 hours to 30 hours thereby forming a cured polymer modified bituminous binder composition.Type: GrantFiled: April 29, 2008Date of Patent: November 24, 2009Assignee: Kraton Polymers U.S. LLCInventors: Robert Q. Kluttz, Keith E. Stephens
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Patent number: 7592381Abstract: The present invention is directed to a process for preparing a polymer modified bituminous binder composition in the substantial absence of crosslinking agents by heating a bitumen component in a stirred tank to a temperature from 185° C. to 221° C.; adding a block copolymer composition to the bitumen component while the bitumen component is being stirred to form a homogeneous mixture of the bitumen component and the block copolymer composition; and continuing to stir the homogeneous mixture while maintaining the temperature from 185° C. to 221° C. for a period of time from 4 hours to 30 hours thereby forming a cured polymer modified bituminous binder composition.Type: GrantFiled: November 13, 2006Date of Patent: September 22, 2009Assignee: Kraton Polymers U.S. LLCInventors: Robert Q. Kluttz, Keith E. Stephens
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Patent number: 7576148Abstract: A process for preparing compatible, selectively hydrogenated block copolymer-modified bituminous compositions comprising blowing a mixture of the block copolymer and bitumen with an oxidizing gas at temperatures of at least 375° C. for at least 75 minutes. The modifying polymer is a selectively hydrogenated styrenic block copolymer and no blowing catalyst is required. Stable bituminous compositions comprising 6 to 25 parts by weight of block copolymer per 100 parts of asphalt are also provided as well as their application as roofing shingles.Type: GrantFiled: November 9, 2005Date of Patent: August 18, 2009Assignee: Kraton Polymers U.S. LLCInventors: Robert Q. Kluttz, Harriet J. S. Kendrick, Keith E. Stephens
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Publication number: 20080275183Abstract: The present invention is directed to a process for preparing a polymer modified bituminous binder composition in the substantial absence of crosslinking agents by heating a bitumen component in a stirred tank to a temperature from 160° C. to 221° C.; adding a block copolymer composition to the bitumen component while the bitumen component is being stirred to form a homogeneous mixture of the bitumen component and the block copolymer composition; and continuing to stir the homogeneous mixture while maintaining the temperature from 180° C. to 221° C. for a total period of time from 4 hours to 30 hours thereby forming a cured polymer modified bituminous binder composition.Type: ApplicationFiled: April 29, 2008Publication date: November 6, 2008Applicant: Kraton Polymers U.S. LLCInventors: Robert Q. Kluttz, Keith E. Stephens
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Publication number: 20080114099Abstract: The present invention is directed to bituminous emulsions comprising bitumen, water, one or more emulsifiers and a block copolymer composition.Type: ApplicationFiled: November 9, 2007Publication date: May 15, 2008Applicant: KRATON POLYMERS US LLCInventors: Robert Q. Kluttz, Keith E. Stephens, Willem C. Vonk, Jan Korenstra
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Patent number: 6759454Abstract: The present invention is a polymer modified bituminous composition having improved phase stability, heat aging and viscosity characteristics. The bituminous compositions are blends comprising bitumen and from about 0.5 to about 25% of a novel anionic block copolymer where one of the blocks is a controlled distribution copolymer of a conjugated diene and a mono-alkenyl arene having a specific arrangement of the monomers in the copolymer block. The composition of the invention is useful for paving, roofing felts, water-proof membrane, adhesive, mopping asphalt, carpet backing and pipe coating applications.Type: GrantFiled: February 6, 2003Date of Patent: July 6, 2004Assignee: KRATON Polymers U.S. LLCInventors: Keith E. Stephens, Robert Q. Kluttz, Dale L. Handlin, Jr., Carl L. Willis
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Publication number: 20030149140Abstract: The present invention is a polymer modified bituminous composition having improved phase stability, heat aging and viscosity characteristics. The bituminous compositions are blends comprising bitumen and from about 0.5 to about 25% of a novel anionic block copolymer where one of the blocks is a controlled distribution copolymer of a conjugated diene and a mono-alkenyl arene having a specific arrangement of the monomers in the copolymer block. The composition of the invention is useful for paving, roofing felts, water-proof membrane, adhesive, mopping asphalt, carpet backing and pipe coating applications.Type: ApplicationFiled: February 6, 2003Publication date: August 7, 2003Inventors: Keith E. Stephens, Robert Q. Kluttz, Dale L. Handlin, Carl L. Willis
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Patent number: H1580Abstract: A bituminous composition comprising a compatible bituminous component and a completely non-tapered radial block copolymer of a conjugated diolefin and a vinyl aromatic hydrocarbon wherein the polymer has from 3 to 6 arms, a molecular weight of from 150,000 to 400,000, a coupling efficiency of at least 95 percent, and a polyvinyl aromatic hydrocarbon blockiness of at least 98.5%.Type: GrantFiled: November 8, 1994Date of Patent: August 6, 1996Assignee: Shell Oil CompanyInventor: Robert Q. Kluttz