Abstract: A single monolithic body extends in a longitudinal direction and includes multiple closed sections stacked vertically. A first end portion of the single monolithic body extends from one of the closed sections into an adjacent closed section, and a second end portion of the single monolithic body extends from one of the closed sections, along an exterior of an adjacent closed section, and laterally away from the single monolithic body to form a connecting flange.

Abstract: A method for identifying a manipulated controller of a bus system of a vehicle is disclosed herein. The method includes transmitting a first message via the bus system by means of a first controller, and receiving the first message via the bus system by means of a second controller. The method further includes determining a message type of the received first message and determining a reference message by means of the second controller, wherein the reference message has a message type that corresponds to the determined message type of the first message. The method also includes determining a deviation of the first message from the reference message. When the first message deviates from the reference message, the method further includes identifying the first controller as the manipulated controller by means of the second controller, and providing an alarm message from the second controller to a server outside the vehicle.

Abstract: A structural assembly for a vehicle includes a vehicle frame distinct from a vehicle body. The vehicle frame includes opposed longitudinal rails. Each rail includes a single, monolithic body having a central internal brace and a pair of opposed ends. One end of the opposed ends is fixed to a first side of the central internal brace and the other end of the opposed ends is fixed to a second side of the central internal brace that is opposite the first side.

Abstract: A battery mounting structure includes a shear plate and a plurality of separate reinforcement plates. The shear plate extends in a longitudinal direction of the vehicle and includes a first thickness. The reinforcement plates are configured to be disposed between the shear plate and the battery housing assembly and are mounted on an upper surface of the shear plate. The reinforcement plates are spaced apart from each other and include a second thickness. The second thickness is greater than the first thickness.

Abstract: A traction battery pack assembly includes a cell stack disposed along a cell stack axis. A sheet metal enclosure structure holds the cell stack within a cell-receiving area and compresses the cell stack along the cell stack axis. A battery pack assembly method includes forming a sheet metal blank into an enclosure structure having a cell-receiving area, inserting a cell stack into the cell-receiving area of the enclosure structure, and, after the inserting, compressing the cell stack with the enclosure structure.

Abstract: A battery housing for an electric vehicle includes a cover, a body, and a seal. The body is secured to the cover and includes a first edge section and a second edge section secured to and overlapping the first edge section. The seal is engaged with the cover and includes a channel receiving the first and second edge sections of the body. The first and second edge sections of the body are engaged with the seal within the channel.

Abstract: A workpiece support is provided for a pickup truck tailgate. The tailgate includes a retractable step including a pair of step support members. The attachment brackets include a workpiece support bar and a riser that are attached to the step support members and to each other at a right angle. The workpiece support bar and riser may be fixedly attached to each other or attached by a pivot connector. Detachable connectors are provided to connect a workpiece support bar and riser detachably to the step support members.

Abstract: A battery pack includes an upper sidewall section of an enclosure, a lower sidewall section of the enclosure, and a fastener that moves to a secured position to secure the upper sidewall section to the lower sidewall section. The fastener is configured to be moved to the secured position from within an interior area of the enclosure. The battery pack further includes a gasket seal held between the upper sidewall section and the lower sidewall section at a position outside the fastener relative to an interior area of the enclosure.

Abstract: An apparatus and method, according to an exemplary aspect of the present disclosure includes, among other things, a quarter panel comprised of a sheet molding compound and a fascia bracket. The fascia bracket includes a first flange integrated into the quarter panel, a second flange comprising a vehicle body mount interface, and a gripping feature configured to grip a portion of a fascia to be attached to the quarter panel.

Abstract: The present disclosure discloses a stake support bracket coupled to walls of a cargo bed of a vehicle such as a pick-up-bed truck for providing support to a stake of a standard size or a non-standard size. The stake support bracket includes a first panel, a second panel transverse to the first panel, and a third panel transverse to the second panel. The third panel includes a stake support opening. The stake support bracket further includes a first extension transverse to the third panel and extending away from the first panel and a second extension transverse to the first panel and extending away from the third panel. The stake support bracket provides support to the bottom and the sides of the stake and reduces probabilities of wobbling or pivoting of the stakes.

Abstract: A workpiece support is provided for a pickup truck tailgate. The tailgate includes a retractable step including a pair of step support members. The attachment brackets include a workpiece support bar and a riser that are attached to the step support members and to each other at a right angle. The workpiece support bar and riser may be fixedly attached to each other or attached by a pivot connector. Detachable connectors are provided to connect a workpiece support bar and riser detachably to the step support members.

Abstract: A workpiece support is provided for a pickup truck tailgate. The tailgate includes a retractable step including a pair of step support members. The attachment brackets include a workpiece support bar and a riser that are attached to the step support members and to each other at a right angle. The workpiece support bar and riser may be fixedly attached to each other or attached by a pivot connector. Detachable connectors are provided to connect a workpiece support bar and riser detachably to the step support members.

Abstract: A pickup truck box assembly including a header, a truck bed, an upper header rail, and a toolbox is provided. The truck bed has a forward end supporting the header, a rear end having a tailgate pivotally mounted thereto, and a pair of wheel wells disposed on opposing sides of the truck bed. The upper header rail may be secured at an upper portion of the header. The toolbox may include an extruded body defining a channel extending laterally a width of the truck bed. A lower surface of the body may be spaced from the truck bed a distance greater than a height of the wheel wells. First and second body side panels may be mounted to the truck bed and arranged with the toolbox to define sidewalls of the toolbox. The upper header rail and the toolbox may be formed by extrusion as a single component.

Abstract: A vehicle hitch assembly is provided that includes an angled trailer tow bar configured to be supported at the rear of a vehicle, a hitch receiver movably coupled to the tow bar such that the receiver may move on the tow bar, and a locking mechanism for locking the receiver in a fixed position on the tow bar.

Abstract: An accessory mounting system includes, among other things, a mounting plate that attaches to a wall of a vehicle cargo area. The mounting plate includes a ledge configured to support at least a portion of a platform assembly. The mounting plate further including an accessory connection interface separate from the ledge.

Abstract: An apparatus and method, according to an exemplary aspect of the present disclosure includes, among other things, a quarter panel comprised of a sheet molding compound and a fascia bracket. The fascia bracket includes a first flange integrated into the quarter panel, a second flange comprising a vehicle body mount interface, and a gripping feature configured to grip a portion of a fascia to be attached to the quarter panel.

Abstract: An apparatus, according to an exemplary aspect of the present disclosure includes, among other things, a bracket having a first attachment feature configured for attachment to a quarter panel and a second attachment feature configured for attachment to a body inner structure. A BLIS module attaches to the body inner structure without covering the first attachment feature. A method according to an exemplary aspect of the present disclosure includes, among other things, attaching a quarter panel to a bracket via a first attachment feature, attaching the quarter panel with the bracket to a body inner structure, attaching the bracket to the body inner structure via a second attachment feature, and attaching a BLIS module to the body inner structure without covering the first attachment feature.

Abstract: An apparatus, according to an exemplary aspect of the present disclosure includes, among other things, a bracket having a first attachment feature configured for attachment to a quarter panel and a second attachment feature configured for attachment to a body inner structure. A BUS module attaches to the body inner structure without covering the first attachment feature. A method according to an exemplary aspect of the present disclosure includes, among other things, attaching a quarter panel to a bracket via a first attachment feature, attaching the quarter panel with the bracket to a body inner structure, attaching the bracket to the body inner structure via a second attachment feature, and attaching a BUS module to the body inner structure without covering the first attachment feature.

Abstract: A vehicle lamp installation method includes, among other things, engaging both a mounting bracket and an outer panel of a vehicle with an alignment fixture that locates the mounting bracket relative to the outer panel in a mounting position. The method further includes securing the mounting bracket to a body structure of the vehicle when the mounting bracket is in the mounting position. A vehicle assembly includes, among other things, a body structure of a vehicle, a mounting bracket secured to the body structure in a mounting position, and an outer panel secured to the body structure. The mounting bracket is located in the mounting position relative to the outer panel using an alignment fixture that engages with both the outer panel and the mounting bracket.

Abstract: This disclosure details tie down systems for securing cargo within vehicle cargo spaces. An exemplary tie down system may include a corner bracket mounted in a corner of the cargo space. The corner bracket may include a plurality of openings for tying down cargo at different heights within the cargo space.