Abstract: A fuel-fired device can include an air-moving device that mixes air and a fuel to generate a fuel-air mixture. The fuel-fired device can also include an air box that provides the air to the air-moving device, and a fuel valve that provides the fuel to the air-moving device, where the fuel valve includes a tracking port coupled to the air box, where the tracking port detects a pressure of the air box. The fuel-fired device can further provide a pressure-regulating device disposed between a pressurized component and the tracking port of the fuel valve. The flow regulating device can control, during an ignition phase of operation, an amount of the fuel provided by the fuel valve to the air-moving device.

Abstract: A fuel-fired device can include an air-moving device that mixes air and a fuel to generate a fuel-air mixture. The fuel-fired device can also include an air box that provides the air to the air-moving device, and a fuel valve that provides the fuel to the air-moving device, where the fuel valve includes a tracking port coupled to the air box, where the tracking port detects a pressure of the air box. The fuel-fired device can further provide a pressure-regulating device disposed between a pressurized component and the tracking port of the fuel valve. The flow regulating device can control, during an ignition phase of operation, an amount of the fuel provided by the fuel valve to the air-moving device.

Abstract: An electrochemical sensor system for monitoring emissions includes locating first and second electrodes in a position to sense the emissions. At least one of the first and second electrodes is made of a dense electrode material. An ion-conductor material that acts as an electrolyte is operatively connected to the first and second electrodes. The first electrode is excited at a frequency f1, A response is received from the first electrode at frequency f1. A second signal is received base on the emissions and a response is produced indicating the emissions.

Abstract: A method for producing ultra-high power density solid oxide fuel cells (SOFCs). The method involves the formation of a multilayer structure cells wherein a buffer layer of doped-ceria is deposited intermediate a zirconia electrolyte and a cobalt iron based electrode using a colloidal spray deposition (CSD) technique. For example, a cobalt iron based cathode composed of (La,Sr)(Co,Fe)O(LSCF) may be deposited on a zirconia electrolyte via a buffer layer of doped-ceria deposited by the CSD technique. The thus formed SOFC have a power density of 1400 mW/cm2 at 600° C. and 900 mW/cm2 at 700° C. which constitutes a 2-3 times increased in power density over conventionally produced SOFCs.

Abstract: A fuel-fired heating appliance has multiple premix type fuel burners horizontally disposed in a row in its combustion chamber and operable in a staged manner. The burners are upwardly spaced apart from a rigid fiberboard insulation panel structure extending along the bottom interior side of the combustion chamber. Sandwiched between and contacting the bottom sides of the burners and the top side of the fiberboard panel is a blanket of resilient ceramic fiber insulation material which functions to (1) prevent uncombusted fuel from firing burners from being circulated under non-firing burners, (2) increase the operating temperatures of bottom sides of the burners during firing thereof to lessen thermal stresses in the firing burners, (3) resiliently permit differential thermal expansion of the burners, and (4) reduce harmonic resonance of the burners, and associated operational noise of the appliance, during firing of the burners.

Abstract: A dense or porous coating of material is deposited onto a substrate by forcing a colloidal suspension through an ultrasonic nebulizer and spraying a fine mist of particles in a carrier medium onto a sufficiently heated substrate. The spraying rate is essentially matched to the evaporation rate of the carrier liquid from the substrate to produce a coating that is uniformly distributed over the surface of the substrate. Following deposition to a sufficient coating thickness, a single sintering step may be used to produce a dense ceramic coating. Using this method, coatings ranging in thickness from about one to several hundred microns can be obtained. By using a plurality of compounds in the colloidal suspension, coatings of mixed composition can be obtained. By using a plurality of solutions and separate pumps and a single or multiple ultrasonic nebulizer(s), and varying the individual pumping rates and/or the concentrations of the solutions, a coating of mixed and discontinuously graded (e.g.

Abstract: A method for producing ultra-high power density solid oxide fuel cells (SOFCs). The method involves the formation of a multilayer structure cells wherein a buffer layer of doped-ceria is deposited intermediate a zirconia electrolyte and a cobalt iron based electrode using a colloidal spray deposition (CSD) technique. For example, a cobalt iron based cathode composed of (La,Sr)(Co,Fe)O(LSCF) may be deposited on a zirconia electrolyte via a buffer layer of doped-ceria deposited by the CSD technique. The thus formed SOFC have a power density of 1400 mW/cm2 at 600° C. and 900 mW/cm2 at 700° C. which constitutes a 2-3 times increased in power density over conventionally produced SOFCs.

Abstract: A co-flow planar solid oxide fuel cell stack with an integral, internal manifold and a casing/holder to separately seal the cell. This construction improves sealing and gas flow, and provides for easy manifolding of cell stacks. In addition, the stack construction has the potential for an improved durability and operation with an additional increase in cell efficiency. The co-flow arrangement can be effectively utilized in other electrochemical systems requiring gas-proof separation of gases.

Abstract: A method to make thick or thin films a very low cost. The method is generally similar to the conventional tape casting techniques while being more flexible and versatile. The invention involves preparing a slip (solution) of desired material and including solvents such as ethanol and an appropriate dispersant to prevent agglomeration. The slip is then sprayed on a substrate to be coated using an atomizer which spreads the slip in a fine mist. Upon hitting the substrate, the solvent evaporates, leaving a green tape containing the powder and other additives, whereafter the tape may be punctured, cut, and heated for the desired application. The tape thickness can vary from about 1 &mgr;m upward.

Abstract: A method for producing ultra-high power density solid oxide fuel cells (SOFCs). The method involves the formation of a multilayer structure cells wherein a buffer layer of doped-ceria is deposited intermediate a zirconia electrolyte and a cobalt iron based electrode using a colloidal spray deposition (CSD) technique. For example, a cobalt iron based cathode composed of (La,Sr)(Co,Fe)O (LSCF) may be deposited on a zirconia electrolyte via a buffer layer of doped-ceria deposited by the CSD technique. The thus formed SOFC have a power density of 1400 mW/cm2 at 600° C. and 900 mW/cm2 at 700° C. which constitutes a 2-3 times increased in power density over conventionally produced SOFCs.

Abstract: High-performance intermediate temperature solid oxide fuel cells (SOFCs). The SOFCs are ceria-based structures that can achieve a power output of 300 mW/cm2 at an operating temperature below 600° C. By way of example, the fuel cell as an anode made of NiO/doped-ceria, a thin film of doped-ceria and/or doped zirconia electrolyte is deposited on the anode, and a cathode of cobalt iron based material, such as (La, Sr)(Co, Fe)O3 is deposited on top of the electrolyte, and can operate at a temperature of 550° C. The various layers may be deposited by colloidal spray deposition or aerosol spray casting.

Abstract: A protective coating for fuel cell interconnects particularly for metal interconnects used in stacked solid oxide fuel cells, for preventing corrosion problems at high temperature. The protective coating is composed of precious metals such as platinum, palladium, and silver, which are highly conductive and are stable in both oxidizing and reducing atmosphere. While silver is the most economical, platinum and palladium have a high performance. Silver is cheap enough that its use in form of their film does not drive up the fuel cell costs significantly, and can be readily deposited on the metal interconnect using electrochemical techniques, such as electroplating.

Abstract: A method for producing ultra-high power density solid oxide fuel cells (SOFCs). The method involves the formation of a multilayer structure cells wherein a buffer layer of doped-ceria is deposited intermediate a zirconia electrolyte and a cobalt iron based electrode using a colloidal spray deposition (CSD) technique. For example, a cobalt iron based cathode composed of (La,Sr)(Co,Fe)O (LSCF) may be deposited on a zirconia electrolyte via a buffer layer of doped-ceria deposited by the CSD technique. The thus formed SOFC have a power density of 1400 mW/cm2 at 600° C. and 900 mW/cm2 at 700° C. which constitutes a 2-3 times increased in power density over conventionally produced SOFCs.

Abstract: High-performance intermediate temperature solid oxide fuel cells (SOFCs). The SOFCs are ceria-based structures that can achieve a power output of 300 mW/cm2 at an operating temperature below 600° C. By way of example, the fuel cell as an anode made of NiO/doped-ceria, a thin film of doped-ceria and/or doped zirconia electrolyte is deposited on the anode, and a cathode of cobalt iron based material, such as (La, Sr)(Co, Fe)O3 or cobalt, ion, magnesium based material, is deposited on top of the electrolyte, and can operate at a temperature of 550° C. The various layers may be deposited by colloidal spray deposition or aerosol spray casting.

Abstract: A method to make thick or thin films a very low cost. The method is generally similar to the conventional tape casting techniques while being more flexible and versatile. The invention involves preparing a slip (solution) of desired material and including solvents such as ethanol and an appropriate dispersant to prevent agglomeration. The slip is then sprayed on a substrate to be coated using an atomizer which spreads the slip in a fine mist. Upon hitting the substrate, the solvent evaporates, leaving a green tape containing the powder and other additives, whereafter the tape may be punctured, cut, and heated for the desired application. The tape thickness can vary from about 1 &mgr;m upward.

Abstract: A co-flow planar solid oxide fuel cell stack with an integral, internal manifold and a casing/holder to separately seal the cell. This construction improves sealing and gas flow, and provides for easy manifolding of cell stacks. In addition, the stack construction has the potential for an improved durability and operation with an additional increase in cell efficiency. The co-flow arrangement can be effectively utilized in other electrochemical systems requiring gas-proof separation of gases.

Abstract: A dense or porous coating of material is deposited onto a substrate by forcing a colloidal suspension through an ultrasonic nebulizer and spraying a fine mist of particles in a carrier medium onto a sufficiently heated substrate. The spraying rate is essentially matched to the evaporation rate of the carrier liquid from the substrate to produce a coating that is uniformly distributed over the surface of the substrate. Following deposition to a sufficient coating thickness, a single sintering step may be used to produce a dense ceramic coating. Using this method, coatings ranging in thickness from about one to several hundred microns can be obtained. By using a plurality of compounds in the colloidal suspension, coatings of mixed composition can be obtained. By using a plurality of solutions and separate pumps and a single or multiple ultrasonic nebulizer(s), and varying the individual pumping rates and/or the concentrations of the solutions, a coating of mixed and discontinuously graded (e.g.

Abstract: A dense or porous coating of material is deposited onto a substrate by forcing a colloidal suspension through an ultrasonic nebulizer and spraying a fine mist of particles in a carrier medium onto a sufficiently heated substrate. The spraying rate is essentially matched to the evaporation rate of the carrier liquid from the substrate to produce a coating that is uniformly distributed over the surface of the substrate. Following deposition to a sufficient coating thickness, a single sintering step may be used to produce a dense ceramic coating. Using this method, coatings ranging in thickness from about one to several hundred microns can be obtained. By using a plurality of compounds in the colloidal suspension, coatings of mixed composition can be obtained. By using a plurality of solutions and separate pumps and a single or multiple ultrasonic nebulizer(s), and varying the individual pumping rates and/or the concentrations of the solutions, a coating of mixed and discontinuously graded (e.g.

Abstract: A dense or porous coating of material is deposited onto a substrate by forcing a colloidal suspension through an ultrasonic nebulizer and spraying a fine mist of particles in a carrier medium onto a sufficiently heated substrate. The spraying rate is essentially matched to the evaporation rate of the carrier liquid from the substrate to produce a coating that is uniformly distributed over the surface of the substrate. Following deposition to a sufficient coating thickness, a single sintering step may be used to produce a dense ceramic coating. Using this method, coatings ranging in thickness from about one to several hundred microns can be obtained. By using a plurality of compounds in the colloidal suspension, coatings of mixed composition can be obtained. By using a plurality of solutions and separate pumps and a single or multiple ultrasonic nebulizer(s), and varying the individual pumping rates and/or the concentrations of the solutions, a coating of mixed and discontinuously graded (e.g.

Abstract: An electrochemical hydrocarbon sensor and materials for use in sensors. A suitable proton conducting electrolyte and catalytic materials have been found for specific application in the detection and measurement of non-methane hydrocarbons. The sensor comprises a proton conducting electrolyte sandwiched between two electrodes. At least one of the electrodes is covered with a hydrocarbon decomposition catalyst. Two different modes of operation for the hydrocarbon sensors can be used: equilibrium versus non-equilibrium measurements and differential catalytic. The sensor has particular application for on-board monitoring of automobile exhaust gases to evaluate the performance of catalytic converters. In addition, the sensor can be utilized in monitoring any process where hydrocarbons are exhausted, for instance, industrial power plants. The sensor is low cost, rugged, sensitive, simple to fabricate, miniature, and does not suffer cross sensitivities.