Abstract: A cylinder control method includes: generating a torque request for an engine based on at least one driver input; based on the torque request, determining a target number of activated cylinders of the engine; determining possible sequences for activating and deactivating cylinders of the engine to achieve the target number of activated cylinders; determining predicted fuel consumption values for the possible sequences, respectively; identifying first ones of the possible sequences having predicted fuel consumption values that are less than a predetermined amount from a lowest one of the predicted fuel consumption values; selecting one of the first ones of the possible sequences; setting a selected sequence for activating and deactivating cylinders of the engine to the selected one of the first ones of the possible sequences; based on the selected sequence, one of activating and deactivating a next cylinder in a predetermined firing order of the cylinders.

Abstract: An intake manifold having an EGR-air flow distributor for distributing the desired air flow and EGR-air mixture through the intake manifold to each cylinder is disclosed. The EGR-air flow distributor includes a set of guide vanes defining plural flow channels in a plenum region of the inlet manifold. The EGR-air flow distributor also includes an EGR tube partially extending into the inlet manifold and having a slot formed therein for introducing EGR into the plenum region at a single location between the engine throttle and the guide vanes.

Abstract: A crankshaft for a V8 engine includes first, second, third, fourth, fifth, sixth, seventh and eighth crank pins defined on the crankshaft. The second crank pin is rotationally offset from the first crank pin, the third crank pin is rotationally offset from the first and second crank pins, the fourth crank pin is rotationally offset from the first, second and third crank pins, the fifth crank pin is rotationally offset from the first, second, third and fourth crank pins, and the sixth pin is rotationally offset from the first, second, third, fourth and fifth crank pins. The seventh crank pin is rotationally aligned with the first crank pin and the eighth crank pin is rotationally aligned with the second crank pin.

Abstract: A crankshaft includes a plurality of crankpins. The crankpins are defined on the crankshaft and are longitudinally spaced apart from each other along a rotational axis. Each of the crankpins is configured to be operatively connected to a piston of an engine including a plurality of cylinders. The engine is configured to deactivate one of the cylinders. At least two of the crankpins are substantially aligned with each other along a pin axis. At least one of the crankpins is rotationally offset from the pin axis in a rotational direction of the crankshaft such that the engine has an even firing order even when one of the cylinders is deactivated.

Abstract: In one exemplary embodiment, a method for active fuel management in an engine having a plurality of cylinders is provided, the method including stopping a fuel flow into a first set of the plurality of cylinders, the stopping causing a deactivation of the first set of cylinders and continuing injection of fuel into a second set of the plurality of cylinders to provide power while the first set of cylinders are deactivated. The method also includes injecting gas into the first set of the plurality of cylinders when each of the first set of cylinders are at bottom dead center, the injected gas increasing a cylinder pressure in each of the first set of cylinders that reduces an amplitude of first order torque variations during operation of the engine while the first set of cylinders are deactivated.

Abstract: A cylinder control method includes: generating a torque request for an engine based on at least one driver input; based on the torque request, determining a target number of activated cylinders of the engine; determining possible sequences for activating and deactivating cylinders of the engine to achieve the target number of activated cylinders; determining predicted fuel consumption values for the possible sequences, respectively; identifying first ones of the possible sequences having predicted fuel consumption values that are less than a predetermined amount from a lowest one of the predicted fuel consumption values; selecting one of the first ones of the possible sequences; setting a selected sequence for activating and deactivating cylinders of the engine to the selected one of the first ones of the possible sequences; based on the selected sequence, one of activating and deactivating a next cylinder in a predetermined firing order of the cylinders.

Abstract: An integrated exhaust manifold for use with an internal combustion engine and dual scroll turbocharger. The integrated exhaust manifold includes a first exhaust passageway fluidly connected between a first pair of piston cylinders and the dual scroll turbocharger for transporting exhaust gas from the first pair of piston cylinders to a first input of dual scroll turbocharger. The integrated exhaust manifold includes a second exhaust passageway fluidly connected between a second pair of piston cylinders and the dual scroll turbocharger for transporting exhaust gas from the second pair of piston cylinders to a second input of the dual scroll turbocharger. The second exhaust passageway is fluidly independent from the first exhaust passageway and the first and second exhaust passageways are positioned to define a septum area therebetween. A cooling system having a septum cooling jacket is use to cool the septum area between the first and second exhaust passageways.

Abstract: An engine assembly includes an engine block having a first bank of cylinders and a second bank of cylinders. A crankshaft is supported by the engine block and is configured to be driven by torque due to combustion energy in the first and second banks of cylinders. A first set of valves is operable to control air flow into and out of the first bank of cylinders. Camshafts driven by the crankshaft are operatively connected to the first set of valves to control opening and closing of the first set of valves. A second set of valves is operable to control air flow into and out of the second bank of cylinders. A controller is operatively connected to the second set of valves and is configured to vary at least one of lift, duration, and timing of the second set of valves based on commanded torque at the crankshaft.

Abstract: An integrated exhaust manifold for use with an internal combustion engine and dual scroll turbocharger. The integrated exhaust manifold includes a first exhaust passageway fluidly connected between a first pair of piston cylinders and the dual scroll turbocharger for transporting exhaust gas from the first pair of piston cylinders to a first input of dual scroll turbocharger. The integrated exhaust manifold includes a second exhaust passageway fluidly connected between a second pair of piston cylinders and the dual scroll turbocharger for transporting exhaust gas from the second pair of piston cylinders to a second input of the dual scroll turbocharger. The second exhaust passageway is fluidly independent from the first exhaust passageway and the first and second exhaust passageways are positioned to define a septum area therebetween. A cooling system having a septum cooling jacket is use to cool the septum area between the first and second exhaust passageways.

Abstract: A cooling system for an engine having a plurality of piston cylinders. The cooling system can include a liquid coolant source having liquid coolant and a cylinder cooling passage network having an inlet and an outlet for receiving and transmitting the liquid coolant. The cylinder cooling passage network having a plurality of individual upstream fluidic passages each being fluidly coupled to the inlet to directly receive the liquid coolant from the liquid coolant source in parallel flow. The cylinder cooling passage network further having a plurality of cylinder jacket passages each extending about at least a portion of a corresponding one of the plurality of piston cylinders and being positioned immediately adjacent thereto. The cylinder jacket passages are fluidly coupled directly to a corresponding one of the plurality of individual upstream fluidic passages to receive the liquid coolant and transmit the liquid coolant to the outlet for improved cooling performance.

Abstract: A cooling system for an engine having a plurality of piston cylinders. The cooling system can include a liquid coolant source having liquid coolant and a cylinder cooling passage network having an inlet and an outlet for receiving and transmitting the liquid coolant. The cylinder cooling passage network having a plurality of individual upstream fluidic passages each being fluidly coupled to the inlet to directly receive the liquid coolant from the liquid coolant source in parallel flow. The cylinder cooling passage network further having a plurality of cylinder jacket passages each extending about at least a portion of a corresponding one of the plurality of piston cylinders and being positioned immediately adjacent thereto. The cylinder jacket passages are fluidly coupled directly to a corresponding one of the plurality of individual upstream fluidic passages to receive the liquid coolant and transmit the liquid coolant to the outlet for improved cooling performance.

Abstract: An intake manifold having an EGR-air flow distributor for distributing the desired air flow and EGR-air mixture through the intake manifold to each cylinder is disclosed. The EGR-air flow distributor includes a set of guide vanes defining plural flow channels in a plenum region of the inlet manifold. The EGR-air flow distributor also includes an EGR tube partially extending into the inlet manifold and having a slot formed therein for introducing EGR into the plenum region at a single location between the engine throttle and the guide vanes.

Abstract: An internal combustion engine comprises a first engine bank and a second engine bank. A first intake valve is disposed in an intake port of a cylinder of the first engine bank, and is configured for metering the first flow of combustion air by periodically opening and closing according to a first intake valve lift and duration characteristic. A variable valve train control mechanism is configured for affecting the first intake valve lift and duration characteristic. Either a lift or duration of the first intake valve is modulated so as to satisfy an EGR control criterion.

Abstract: In one exemplary embodiment, a method for active fuel management in an engine having a plurality of cylinders is provided, the method including stopping a fuel flow into a first set of the plurality of cylinders, the stopping causing a deactivation of the first set of cylinders and continuing injection of fuel into a second set of the plurality of cylinders to provide power while the first set of cylinders are deactivated. The method also includes injecting gas into the first set of the plurality of cylinders when each of the first set of cylinders are at bottom dead center, the injected gas increasing a cylinder pressure in each of the first set of cylinders that reduces an amplitude of first order torque variations during operation of the engine while the first set of cylinders are deactivated.

Abstract: A secondary air injection or SAIR system is illustrated and described which includes a first air injection path defined by in part by a lower ditch formed in the head mounting surface of the cylinder block, and a second air injection path defined in part by a second ditch formed in the block mounting surface. The cylinder head gasket is used to separate and seal the first ditch from the second ditch. The first and second air injection paths are separate and isolated from one another such that secondary air may be selectively introduced through the first air injection path into the first exhaust leg and selective introduced through the second injection path into the second exhaust leg independent of the first air injection path.

Abstract: A crankshaft includes a plurality of crankpins. The crankpins are defined on the crankshaft and are longitudinally spaced apart from each other along a rotational axis. Each of the crankpins is configured to be operatively connected to a piston of an engine including a plurality of cylinders. The engine is configured to deactivate one of the cylinders. At least two of the crankpins are substantially aligned with each other along a pin axis. At least one of the crankpins is rotationally offset from the pin axis in a rotational direction of the crankshaft such that the engine has an even firing order even when one of the cylinders is deactivated.

Abstract: A secondary air injection or SAIR system is illustrated and described which includes a first air injection path defined by in part by a lower ditch formed in the head mounting surface of the cylinder block, and a second air injection path defined in part by a second ditch formed in the block mounting surface. The cylinder head gasket is used to separate and seal the first ditch from the second ditch. The first and second air injection paths are separate and isolated from one another such that secondary air may be selectively introduced through the first air injection path into the first exhaust leg and selective introduced through the second injection path into the second exhaust leg independent of the first air injection path.

Abstract: An engine assembly may include an engine structure, a camshaft rotationally supported within the engine structure and including a lobe, a first rocker arm, a valve lift mechanism, a valve, and a second rocker arm. The first rocker arm may include a first end rotationally coupled relative to the engine structure and a second end defining a cam engagement surface engaged with the lobe and a convex lift surface opposite the cam engagement surface. The valve lift mechanism may have a first end engaged with the lift surface of the first rocker arm. The second rocker arm may be supported relative to the engine structure and engaged with a second end of the valve lift mechanism and the valve to selectively open the valve based on displacement of the lift mechanism by the first rocker arm.

Abstract: An engine assembly includes an engine block having a first bank of cylinders and a second bank of cylinders. A crankshaft is supported by the engine block and is configured to be driven by torque due to combustion energy in the first and second banks of cylinders. A first set of valves is operable to control air flow into and out of the first bank of cylinders. Camshafts driven by the crankshaft are operatively connected to the first set of valves to control opening and closing of the first set of valves. A second set of valves is operable to control air flow into and out of the second bank of cylinders. A controller is operatively connected to the second set of valves and is configured to vary at least one of lift, duration, and timing of the second set of valves based on commanded torque at the crankshaft.

Abstract: An inlet manifold comprises a plenum, a pair of intermediate runners, and two pair of terminal runners. A common EGR passage is in fluid communication with a pair of EGR injectors, each being in fluid communication with a respective intermediate runner. Each intermediate runner receives a split stream of EGR from its respective EGR injector and combines the split stream of EGR with a split stream of inlet air from the plenum to form an EGR-loaded stream. Each intermediate runner is in fluid communication a pair of terminal runners for distributing its EGR-loaded stream among the terminal runners.