Abstract: Carpet designs can be provided having new features. Specifically, design elements can be provided intermediate or on the primary backing and the stitches with various embodiments in an “under tufted” manner.

Abstract: Inverted carpet designs can be provided having new features. Specifically, instead of providing loop side up (like almost all carpet), the reverse side is used as the wear side (with back stitches showing). New features, like providing design elements intermediate or on the primary backing and the back stitches can be provided with various embodiments.

Abstract: Different combining techniques are employed for directing multiple denier yarns to be tufted adjacently in a carpet by a tufting machine. Different aesthetic appearances be achieved which provide for many new design opportunities in the marketplace.

Abstract: A method of tufting carpet using multiple yarns directed through at least one single needle, if not a plurality of such situations, whereby the needles tuft a carpet having unique specifications. Specifically, the yarns are pre-twisted together, and can be solution dyed and/or of have different twist characteristics, such as selected from the group of high twist, standard twist, low twist, no twist, flat yarns and/or pre-twisted flat yarns.

Abstract: Methods of using a two-for-one twister are described to twist at least three yarns in various ways to provide desirable yarn constructions. For some embodiments, at least two yarns can balloon about one or more bucket yarns. For some embodiments, bucket yarns can be provided in an innovative manner, whether side-by-side and/or a first bucket yarn feeding through a second supplied bucket yarn.

Abstract: A compact creel utilization method provides arms cantileverdly extending from supports which support at least two yarn rolls thereon. Some embodiments have a front roll connected to the rear roll. Other embodiments simultaneously feed to a common eyelet or other feed opening.

Abstract: A radially oriented theme park attempts to minimize distances between attractions for many embodiments while providing a central ingress/egress location through a hub which is preferably accessed by a limited access path from outside an outer perimeter of the park.

Abstract: Different combining techniques are employed for directing multiple yarns through a single needle of a tufting machine. Different aesthetic appearances be achieved which provide for many new design opportunities in the marketplace.

Abstract: Different twisting techniques are employed for joining yarn to direct through a single needle of a tufting machine. Additionally, a more durable carpet, for at least some embodiments, is provided than would be expected. Furthermore, twist differential and luster differential amongst yarns are utilized to provide carpets.

Abstract: Differential yarn twist has been found to increase the durability factor of carpet in an unexpected manner while providing a wide range of aesthetic effects. First and second adjacent yarns have different rates of twist. They can be tufted with a single needle or adjacent needles for various embodiments.

Abstract: Primary and secondary feeders, such as creels or beam systems can be employed to provide increased efficiency in swapping out yarns, particularly with solution dyed yarns to create finished carpets. A secondary feeder might be replaced with another to relatively quickly provide a different color palate without a need to change much, if anything, with regard to the primary feeder.

Abstract: A method of tufting carpet using multiple yarns directed through at least one single needle, if not a plurality of such situations, whereby the needles tuft a carpet having unique specifications. Specifically, the yarns are pre-twisted together, and can be solution dyed and/or of have different twist characteristics, such as selected from the group of high twist, standard twist, low twist, no twist, flat yarns and/or pre-twisted flat yarns.

Abstract: A method of tufting carpet using multiple yarns directed through at least one single needle, if not a plurality of such situations, whereby the needles tuft a carpet having unique specifications. Specifically, the yarns are pre-twisted together, and can be solution dyed and/or of have different twist characteristics, such as selected from the group of high twist, standard twist, low twist, no twist, flat yarns and/or pre-twisted flat yarns.

Abstract: An overtufting machine/method provides additional yarn per area in an area of design than in areas lacking the overtufted design. Specifically, for many embodiments, a carpet is first tufted, and then run past an overtufting station which preferably moves in a lateral direction relative to the direction of feed to direct at least one needle through the carpet in at least one selectable height option. Rails are preferably used to shuttle the needle supported by a head on at least one carriage to shuttle along the rail(s).

Abstract: A core cabling device and method provides a first supply of yarn supported by a structure having a bore, such as a yarn cone, and a second supply of yarn that is then directed through the bore. As the first and second yarns are fed simultaneously, the first yarn winds, at least loosely, about the second yarn. It will become apparent that more than two yarns may be cabled together in such a manner.

Abstract: A cross-tufting machine and process for manufacturing carpet. The cross-tufting machine includes a sewing head and a tufting gun. The sewing head is movably mounted on support railing and a support platform is provided to support carpet that is to be provided with a tufted secondary pattern. The carpet moves in steps on top of the support platform in a machine direction and the sewing head traverses back and forth in a cross-wise direction wherein the tufting gun forms the tufted secondary pattern in the carpet.

Abstract: A transitional carpet to be used between two different carpet types that are generally adjacent or abutting the transitional carpet. In example forms, the transitional carpet is generally a hybrid of two different carpet types, wherein the transitional carpet includes a combination of characteristics of the two different carpet types. By providing a transitional carpet having a combination of characteristics of the two different carpet types, the transition therebetween is less distinct and visually appealing. The characteristics that can be applied to the transitional carpet, which generally stem from the two different carpet types, can at least include a variation of pile heights, yarn materials, pile densities, pile types (cut, looped, or combination), colors, patterns, etc. Preferably, with the two different carpet types being known, the transitional carpet can be manufactured to include a desired combination of the characteristics thereof.

Abstract: An overtufting machine/method provides additional yarn per area in an area of design than in areas lacking the overtufted design. Specifically, for many embodiments, a carpet is first tufted, and then run past an overtufting station which preferably moves in a lateral direction relative to the direction of feed to direct at least one needle through the carpet in at least one selectable height option. Rails are preferably used to shuttle the needle supported by a head on at least one carriage to shuttle along the rail(s).

Abstract: A cross-tufting machine and process for manufacturing carpet. The cross-tufting machine includes a sewing head and a tufting gun. The sewing head is movably mounted on support railing and a support platform is provided to support carpet that is to be provided with a tufted secondary pattern. The carpet moves in steps on top of the support platform in a machine direction and the sewing head traverses back and forth in a cross-wise direction wherein the tufting gun forms the tufted secondary pattern in the carpet.

Abstract: A method of producing a decorative carpet tile may include providing a carpet tile in accordance with the prior art techniques and then treating at least two carpet tiles in one of various manners to provide separations internal to side edges of the carpet tile. Specifically, two tiles can be treated simultaneously, in register and/or without moving the second tile after treating the first tile.