Patents by Inventor Robert Sullivan
Robert Sullivan has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20260091936Abstract: A storage and retrieval system is provided and includes a transfer deck having a longitudinal axis, a first storage section and a second storage section. The first storage section and second storage section are located on opposite sides of the transfer deck and are substantially symmetrically opposed to one another about the longitudinal axis, where each of the first and second storage sections includes storage aisles that are in communication with the transfer deck.Type: ApplicationFiled: December 9, 2025Publication date: April 2, 2026Inventors: Robert Sullivan, John Lert
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Patent number: 12503306Abstract: A storage and retrieval system including a storage structure having storage shelves, each storage shelf having slats for supporting stored items where the slats are spaced apart from each other by a predetermined distance, an autonomous transport vehicle including at least one sensor configured to sense each of the slats and output a signal indicating when a slat is sensed, and a controller for verifying a location of the autonomous transport vehicle within the storage structure based on at least the output signal.Type: GrantFiled: January 30, 2024Date of Patent: December 23, 2025Assignee: Symbotic LLCInventors: Robert Sullivan, Michael Cyrulik, Stephen C. Toebes
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Patent number: 12492073Abstract: A storage and retrieval system is provided and includes a transfer deck having a longitudinal axis, a first storage section and a second storage section. The first storage section and second storage section are located on opposite sides of the transfer deck and are substantially symmetrically opposed to one another about the longitudinal axis, where each of the first and second storage sections includes storage aisles that are in communication with the transfer deck.Type: GrantFiled: November 3, 2020Date of Patent: December 9, 2025Assignee: Symbotic LLCInventors: Robert Sullivan, John Lert
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Publication number: 20250340377Abstract: A storage and retrieval system including a vertical array of storage levels, each storage level having, picking aisles, storage locations, disposed within the picking aisles, and at least one transfer deck providing access to the picking aisles, a multilevel vertical conveyor system configured to transport the uncontained case units to and from the vertical array of storage levels, each storage level being configured to receive uncontained case units from the multilevel vertical conveyor system, at least one autonomous transport located on each storage level for transporting the uncontained case units between respective storage locations and the multilevel vertical conveyor system, and a controller configured to create a primary access path through the transfer decks and picking aisles to a predetermined one of the storage locations and at least one secondary access path to the predetermined one of the storage locations when the primary path is impassable.Type: ApplicationFiled: July 15, 2025Publication date: November 6, 2025Inventors: John LERT, Stephen C TOEBES, Robert SULLIVAN, Foster HINSHAW, Nathan ULRICH
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Patent number: 12410010Abstract: An automated storage and retrieval system including at least one autonomous transport vehicle, a transfer deck that defines a transport surface for the vehicle, at least one reciprocating lift, a first and second pickface interface station connected to the deck and spaced apart from each other, each station forming a pickface transfer interfacing between the vehicle on the deck and the lift at each station so that a pickface is transferred between the lift and the vehicle at each station, wherein the vehicle is configured to pick a first pickface at the first station, traverse the deck and buffer the first pickface, or at least a portion thereof, at the second station so that the second station has multiple pickfaces buffered on a common support in an order sequence of pickfaces according to a predetermined case out order sequence of mixed case pickfaces.Type: GrantFiled: April 10, 2023Date of Patent: September 9, 2025Assignee: Symbotic LLCInventors: Juergen D. Conrad, Robert Hsiung, Kirill K. Pankratov, Robert Sullivan, Larry M. Sweet
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Patent number: 12358723Abstract: A storage and retrieval system including a vertical array of storage levels, each storage level having, picking aisles, storage locations, disposed within the picking aisles, and at least one transfer deck providing access to the picking aisles, a multilevel vertical conveyor system configured to transport the uncontained case units to and from the vertical array of storage levels, each storage level being configured to receive uncontained case units from the multilevel vertical conveyor system, at least one autonomous transport located on each storage level for transporting the uncontained case units between respective storage locations and the multilevel vertical conveyor system, and a controller configured to create a primary access path through the transfer decks and picking aisles to a predetermined one of the storage locations and at least one secondary access path to the predetermined one of the storage locations when the primary path is impassable.Type: GrantFiled: March 26, 2024Date of Patent: July 15, 2025Assignee: Symbotic LLCInventors: John Lert, Stephen C Toebes, Robert Sullivan, Foster Hinshaw, Nathan Ulrich
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Patent number: 12257918Abstract: A charging system for autonomous transport vehicles including at least one charging contact disposed on each pick floor level of a storage and retrieval system, each of the at least one charging contact being located at a transfer station, at least one power supply configured to supply power to the at least one charging contact, and a controller in communication with the transfer station and being configured to communicate information relating to a transfer of items between the transfer station and a predetermined one of the autonomous transport vehicles and to apply power from the power supply to the at least one charging contact for charging the predetermined autonomous transport vehicle corresponding to the transfer and located at the transfer station, wherein the controller is configured to supply power to the charging contacts simultaneously with the predetermined autonomous transport vehicle exchanging items related to the transfer at the transfer station.Type: GrantFiled: November 7, 2023Date of Patent: March 25, 2025Assignee: SYMBOTIC LLCInventors: Robert Sullivan, Dmitry Vasilyev
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Patent number: 12162697Abstract: A maintenance access system for a storage and retrieval system having a storage and retrieval space and automated transport vehicles disposed in the space. The system includes at least one maintenance access control unit associated with a portion of the space, at least one barrier in the space and defining a boundary of the portion of the space and configured to substantially prevent the passage of the vehicles past the at least one barrier, and a controller connected to the control unit, the controller being configured to receive a signal from the at least one control unit for isolating the portion of the space associated with the at least one control unit, where the controller in response to the signal closes the at least one barrier isolating the portion of the space and effects the removal from or shutting down of vehicles within the portion of the space.Type: GrantFiled: April 18, 2023Date of Patent: December 10, 2024Assignee: Symbotic LLCInventors: Michael Cyrulik, Robert Sullivan
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Patent number: 12122611Abstract: A pickface builder for a storage and retrieval system for storing goods units and having an in-feed conveyor and a picking device, each goods unit holding at least one product package therein, the pickface builder including a frame, a pusher member movably coupled to the frame, and a snugger member movably coupled to the frame, wherein the pickface builder is configured to receive goods units from the in-feed conveyor and the pusher member and snugger member are movable at least in a direction transverse to a direction of goods unit travel on the in-feed conveyor and configured to form the goods units into a pickface picked by the picking device as a unit and having a predetermined reference datum relating the pickface to a placement position of goods units forming the pickface along a storage surface of the storage and retrieval system.Type: GrantFiled: August 11, 2023Date of Patent: October 22, 2024Assignee: Symbotic LLCInventors: Robert Sullivan, Stephen C Toebes
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Patent number: 12084279Abstract: A warehouse storage and retrieval system including an array of multilevel storage racks having at least one transfer deck, picking isles and storage areas disposed along picking isles, the storage areas being configured to hold differing loads, and a controller including a management module configured to variably size the storage areas of the array of multilevel storage rack modules and assign each of the variably sized storage areas to a corresponding one of the differing loads, wherein the storage and retrieval system is arranged to transport the differing loads for placement in the variably sized storage areas assigned by the controller.Type: GrantFiled: March 21, 2023Date of Patent: September 10, 2024Assignee: Symbotic LLCInventors: John Lert, Stephen Toebes, Robert Sullivan, Foster D. Hinshaw, Nathan Ulrich, Eric Peters
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Publication number: 20240228165Abstract: A storage and retrieval system including a vertical array of storage levels, each storage level having, picking aisles, storage locations, disposed within the picking aisles, and at least one transfer deck providing access to the picking aisles, a multilevel vertical conveyor system configured to transport the uncontained case units to and from the vertical array of storage levels, each storage level being configured to receive uncontained case units from the multilevel vertical conveyor system, at least one autonomous transport located on each storage level for transporting the uncontained case units between respective storage locations and the multilevel vertical conveyor system, and a controller configured to create a primary access path through the transfer decks and picking aisles to a predetermined one of the storage locations and at least one secondary access path to the predetermined one of the storage locations when the primary path is impassable.Type: ApplicationFiled: March 26, 2024Publication date: July 11, 2024Inventors: John LERT, Stephen C. TOEBES, Robert SULLIVAN, Foster HINSHAW, Nathan ULRICH
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Patent number: 12006168Abstract: An automated storage and retrieval system includes a storage array of storage locations for case units. An in-out case conveyor is capable of bi-directionally transporting case units to and from the storage array, and an in-out loaded pallet conveyor is capable of bi-directionally transporting loaded pallets towards and away from the storage array. A palletizer-depalletizer cell includes a bi-directional pallet transport system with more than one independently driven pallet transports, each with a different pallet holder independently movable relative to a cell frame. Placement of case units commissioning a pallet layer loading a pallet, and removal of case units decommissioning a pallet layer unloading another pallet are both effected at the common pallet layer interface at a predetermined level of the cell frame. The pallet transports independently index a first and a second of the different pallet holders, each independently holding the pallet loading at the common pallet layer interface.Type: GrantFiled: November 15, 2022Date of Patent: June 11, 2024Assignee: Symbotic LLCInventors: Robert Sullivan, Gregory Thronson, Christopher Kiley, Todd E. Kepple, Jared Ploss
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Publication number: 20240166439Abstract: A storage and retrieval system including a storage structure having storage shelves, each storage shelf having slats for supporting stored items where the slats are spaced apart from each other by a predetermined distance, an autonomous transport vehicle including at least one sensor configured to sense each of the slats and output a signal indicating when a slat is sensed, and a controller for verifying a location of the autonomous transport vehicle within the storage structure based on at least the output signal.Type: ApplicationFiled: January 30, 2024Publication date: May 23, 2024Inventors: Robert Sullivan, Michael Cyrulik, Stephen C. Toebes
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Publication number: 20240149125Abstract: A portable outdoor game that may include a ramp, a target, and one or more projectiles. The ramp may include an elongated runner and an elevation structure. The elevation structure may be positioned at one end of the runner and lift that end of the runner from a playing surface, creating an angled incline in the runner relative to the playing surface. Projectiles may roll or slide across the runner in the direction of the elevation structure. The projectiles may become airborne after traveling over the elevation structure and land within or near the target.Type: ApplicationFiled: November 6, 2023Publication date: May 9, 2024Inventors: Jason Bohman, Haley Bohman, Autumn Sullivan, Robert Sullivan
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Patent number: 11952214Abstract: An autonomous transport vehicle including a transfer arm including at least one finger and a movable finger support member, at least one sensor configured to detect movement of the at least one finger, the at least one sensor having a registration member and a detection member where one of the registration member and detection member is mounted to each of the at least one finger so as to be movable with a respective one of the at least one finger and the other one of the registration member and detection member is stationary relative to the at least one finger, and a controller in communication with the at least one sensor, the controller being configured to determine a position of the at least one finger along the second direction based on a proximity of the registration member relative to the detection member.Type: GrantFiled: March 14, 2022Date of Patent: April 9, 2024Assignee: Symbotic LLCInventors: Robert Sullivan, Stephen C. Toebes
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Patent number: 11939158Abstract: A storage and retrieval system including a vertical array of storage levels, each storage level having, picking aisles, storage locations, disposed within the picking aisles, and at least one transfer deck providing access to the picking aisles, a multilevel vertical conveyor system configured to transport the uncontained case units to and from the vertical array of storage levels, each storage level being configured to receive uncontained case units from the multilevel vertical conveyor system, at least one autonomous transport located on each storage level for transporting the uncontained case units between respective storage locations and the multilevel vertical conveyor system, and a controller configured to create a primary access path through the transfer decks and picking aisles to a predetermined one of the storage locations and at least one secondary access path to the predetermined one of the storage locations when the primary path is impassable.Type: GrantFiled: September 15, 2021Date of Patent: March 26, 2024Assignee: Symbotic LLCInventors: John Lert, Stephen C Toebes, Robert Sullivan, Foster Hinshaw, Nathan Ulrich
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Publication number: 20240067029Abstract: A charging system for autonomous transport vehicles including at least one charging contact disposed on each pick floor level of a storage and retrieval system, each of the at least one charging contact being located at a transfer station, at least one power supply configured to supply power to the at least one charging contact, and a controller in communication with the transfer station and being configured to communicate information relating to a transfer of items between the transfer station and a predetermined one of the autonomous transport vehicles and to apply power from the power supply to the at least one charging contact for charging the predetermined autonomous transport vehicle corresponding to the transfer and located at the transfer station, wherein the controller is configured to supply power to the charging contacts simultaneously with the predetermined autonomous transport vehicle exchanging items related to the transfer at the transfer station.Type: ApplicationFiled: November 7, 2023Publication date: February 29, 2024Inventors: Robert SULLIVAN, Dmitry VASILYEV
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Patent number: 11884487Abstract: A storage and retrieval system including a storage structure having storage shelves, each storage shelf having slats for supporting stored items where the slats are spaced apart from each other by a predetermined distance, an autonomous transport vehicle including at least one sensor configured to sense each of the slats and output a signal indicating when a slat is sensed, and a controller for verifying a location of the autonomous transport vehicle within the storage structure based on at least the output signal.Type: GrantFiled: March 18, 2022Date of Patent: January 30, 2024Assignee: Symbotic LLCInventors: Robert Sullivan, Michael Cyrulik, Stephen C. Toebes
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Patent number: 11858740Abstract: A storage and retrieval system including a vertical array of storage levels, each storage level having storage locations, a multilevel vertical conveyor system configured to transport the uncontained case units to and from the vertical array of storage levels, each storage level being configured to receive uncontained case units from the multilevel vertical conveyor system, at least one autonomous transport confined to each storage level, the at least one autonomous transport being configured to transport the uncontained case units between respective storage locations and the multilevel vertical conveyor system, and a controller configured to effect operation of the multilevel vertical conveyor system and at least one autonomous transport for assembling orders of uncontained case units of different types without moving bundles of the same uncontained case unit type throughout the storage and retrieval system.Type: GrantFiled: February 22, 2022Date of Patent: January 2, 2024Assignee: Symbotic LLCInventors: Robert Sullivan, John Lert, Stephen C. Toebes
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Publication number: 20230382655Abstract: A pickface builder for a storage and retrieval system for storing goods units and having an in-feed conveyor and a picking device, each goods unit holding at least one product package therein, the pickface builder including a frame, a pusher member movably coupled to the frame, and a snugger member movably coupled to the frame, wherein the pickface builder is configured to receive goods units from the in-feed conveyor and the pusher member and snugger member are movable at least in a direction transverse to a direction of goods unit travel on the in-feed conveyor and configured to form the goods units into a pickface picked by the picking device as a unit and having a predetermined reference datum relating the pickface to a placement position of goods units forming the pickface along a storage surface of the storage and retrieval system.Type: ApplicationFiled: August 11, 2023Publication date: November 30, 2023Inventors: Robert SULLIVAN, Stephen C. TOEBES