Patents by Inventor Robert V. Fox

Robert V. Fox has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240131590
    Abstract: A method of forming an article comprises forming a feed material around one or more shapeholders and sintering the feed material and the one or more shapeholders to form a sintered article comprising the one or more shapeholders in a base material. The sintered article is exposed to a solvent to remove the one or more shapeholders from the base material. Additional methods are disclosed, as well as articles including one or more microchannels exhibiting a diameter of from about 5 ?m to about 10 mm.
    Type: Application
    Filed: October 12, 2023
    Publication date: April 25, 2024
    Inventors: Donna P. Guillen, Robert V. Fox, Dennis S. Tucker, Troy B. Holland
  • Patent number: 11788171
    Abstract: A method of recovering an elemental rare earth metal comprises placing a rare earth-containing material comprising a rare earth metal in a reaction solution comprising a reducing agent and a non-aqueous solvent comprising an ionic liquid or a eutectic mixture, reducing the rare earth metal with the reducing agent to form a metallic rare earth metal and cations of the reducing agent, transferring the cations of the reducing agent from the reaction solution to an electrochemical cell through an ion exchange membrane, and reducing the cations of the reducing agent in the electrochemical cell. Related methods of forming an elemental rare earth metal, and related systems are disclosed.
    Type: Grant
    Filed: February 25, 2021
    Date of Patent: October 17, 2023
    Assignee: Battelle Energy Alliance, LLC
    Inventors: Mary E. Case, Robert V. Fox, Donna L. Baek
  • Patent number: 11149356
    Abstract: A method of forming an elemental metal (e.g., a rare-earth element) includes forming a multicomponent solution comprising an ionic liquid, a secondary component, and a metal-containing compound. The multicomponent solution is contacted with at least a first electrode and a second electrode. A current is passed between the first electrode to the second electrode through the multicomponent solution. The metal-containing compound is reduced to deposit the elemental metal therefrom on the first electrode.
    Type: Grant
    Filed: December 19, 2017
    Date of Patent: October 19, 2021
    Assignee: Battelle Energy Alliance, LLC
    Inventors: Donna L. Baek, Robert V. Fox, Tedd E. Lister
  • Publication number: 20210292870
    Abstract: A method of removing of recovering an elemental rare earth metal comprises placing a rare earth-containing material comprising a rare earth metal in a reaction solution comprising a reducing agent and a non-aqueous solvent comprising an ionic liquid or a eutectic mixture, reducing the rare earth metal with the reducing agent to form a metallic rare earth metal and cations of the reducing agent, transferring the cations of the reducing agent from the reaction solution to an electrochemical cell through an ion exchange membrane, and reducing the cations of the reducing agent in the electrochemical cell. Related methods of forming an elemental rare earth metal, and related systems are disclosed.
    Type: Application
    Filed: February 25, 2021
    Publication date: September 23, 2021
    Inventors: Mary E. Case, Robert V. Fox, Donna L. Baek
  • Publication number: 20190186031
    Abstract: A method of forming an elemental metal (e.g., a rare-earth element) includes forming a multicomponent solution comprising an ionic liquid, a secondary component, and a metal-containing compound. The multicomponent solution is contacted with at least a first electrode and a second electrode. A current is passed between the first electrode to the second electrode through the multicomponent solution. The metal-containing compound is reduced to deposit the elemental metal therefrom on the first electrode.
    Type: Application
    Filed: December 19, 2017
    Publication date: June 20, 2019
    Inventors: Donna L. Baek, Robert V. Fox, Tedd E. Lister
  • Patent number: 9371226
    Abstract: Single source precursors or pre-copolymers of single source precursors are subjected to microwave radiation to form particles of a I-III-VI2 material. Such particles may be formed in a wurtzite phase and may be converted to a chalcopyrite phase by, for example, exposure to heat. The particles in the wurtzite phase may have a substantially hexagonal shape that enables stacking into ordered layers. The particles in the wurtzite phase may be mixed with particles in the chalcopyrite phase (i.e., chalcopyrite nanoparticles) that may fill voids within the ordered layers of the particles in the wurtzite phase thus produce films with good coverage. In some embodiments, the methods are used to form layers of semiconductor materials comprising a I-III-VI2 material. Devices such as, for example, thin-film solar cells may be fabricated using such methods.
    Type: Grant
    Filed: February 2, 2011
    Date of Patent: June 21, 2016
    Assignee: Battelle Energy Alliance, LLC
    Inventors: Robert V. Fox, Fengyan Zhang, Rene G. Rodriguez, Joshua J. Pak, Chivin Sun
  • Patent number: 9315529
    Abstract: Methods of forming single source precursors (SSPs) include forming intermediate products having the empirical formula ½{L2N(?-X)2M?X2}2, and reacting MER with the intermediate products to form SSPs of the formula L2N(?-ER)2M?(ER)2, wherein L is a Lewis base, M is a Group IA atom, N is a Group IB atom, M? is a Group IIIB atom, each E is a Group VIB atom, each X is a Group VIIA atom or a nitrate group, and each R group is an alkyl, aryl, vinyl, (per)fluoro alkyl, (per)fluoro aryl, silane, or carbamato group. Methods of forming polymeric or copolymeric SSPs include reacting at least one of HE1R1E1H and MER with one or more substances having the empirical formula L2N(?-ER)2M?(ER)2 or L2N(?-X)2M?(X)2 to form a polymeric or copolymeric SSP. New SSPs and intermediate products are formed by such methods.
    Type: Grant
    Filed: September 2, 2014
    Date of Patent: April 19, 2016
    Assignee: Battelle Energy Alliance, LLC
    Inventors: Robert V. Fox, Rene G. Rodriguez, Joshua J. Pak, Chivin Sun, Kelsey R. Margulieux, Andrew W. Holland
  • Patent number: 8951446
    Abstract: Hybrid particles that comprise a coating surrounding a chalcopyrite material, the coating comprising a metal, a semiconductive material, or a polymer; a core comprising a chalcopyrite material and a shell comprising a functionalized chalcopyrite material, the shell enveloping the core; or a reaction product of a chalcopyrite material and at least one of a reagent, heat, and radiation. Methods of forming the hybrid particles are also disclosed.
    Type: Grant
    Filed: February 3, 2012
    Date of Patent: February 10, 2015
    Assignee: Battelle Energy Alliance, LLC
    Inventors: Robert V. Fox, Rene Rodriguez, Joshua J. Pak, Chivin Sun
  • Publication number: 20150005523
    Abstract: Methods of forming single source precursors (SSPs) include forming intermediate products having the empirical formula ½{L2N(?-X)2M?X2}2, and reacting MER with the intermediate products to form SSPs of the formula L2N(?-ER)2M?(ER)2, wherein L is a Lewis base, M is a Group IA atom, N is a Group IB atom, M? is a Group IIIB atom, each E is a Group VIB atom, each X is a Group VIIA atom or a nitrate group, and each R group is an alkyl, aryl, vinyl, (per)fluoro alkyl, (per)fluoro aryl, silane, or carbamato group. Methods of forming polymeric or copolymeric SSPs include reacting at least one of HE1R1E1H and MER with one or more substances having the empirical formula L2N(?-ER)2M?(ER)2 or L2N(?-X)2M?(X)2 to form a polymeric or copolymeric SSP. New SSPs and intermediate products are formed by such methods.
    Type: Application
    Filed: September 2, 2014
    Publication date: January 1, 2015
    Inventors: Robert V. Fox, Rene G. Rodriguez, Joshua J. Pak, Chivin Sun, Kelsey R. Margulieux, Andrew W. Holland
  • Patent number: 8829217
    Abstract: Methods of forming single source precursors (SSPs) include forming intermediate products having the empirical formula ½{L2N(?-X)2M?X2}2, and reacting MER with the intermediate products to form SSPs of the formula L2N(?-ER)2M?(ER)2, wherein L is a Lewis base, M is a Group IA atom, N is a Group IB atom, M? is a Group IIIB atom, each E is a Group VIB atom, each X is a Group VIIA atom or a nitrate group, and each R group is an alkyl, aryl, vinyl, (per)fluoro alkyl, (per)fluoro aryl, silane, or carbamato group. Methods of forming polymeric or copolymeric SSPs include reacting at least one of HE1R1E1H and MER with one or more substances having the empirical formula L2N(?-ER)2M?(ER)2 or L2N(?-X)2M?(X)2 to form a polymeric or copolymeric SSP. New SSPs and intermediate products are formed by such methods.
    Type: Grant
    Filed: October 24, 2012
    Date of Patent: September 9, 2014
    Assignee: Battelle Energy Alliance, LLC
    Inventors: Robert V. Fox, Rene G. Rodriguez, Joshua J. Pak, Chivin Sun, Kelsey R. Margulieux, Andrew W. Holland
  • Publication number: 20130200313
    Abstract: Hybrid particles that comprise a coating surrounding a chalcopyrite material, the coating comprising a metal, a semiconductive material, or a polymer; a core comprising a chalcopyrite material and a shell comprising a functionalized chalcopyrite material, the shell enveloping the core; or a reaction product of a chalcopyrite material and at least one of a reagent, heat, and radiation. Methods of forming the hybrid particles are also disclosed.
    Type: Application
    Filed: February 3, 2012
    Publication date: August 8, 2013
    Applicant: BATTELLE ENERGY ALLIANCE, LLC
    Inventors: ROBERT V. FOX, RENE RODRIGUEZ, JOSHUA J. PAK, CHIVIN SUN
  • Patent number: 8445388
    Abstract: Single source precursors are subjected to carbon dioxide to form particles of material. The carbon dioxide may be in a supercritical state. Single source precursors also may be subjected to supercritical fluids other than supercritical carbon dioxide to form particles of material. The methods may be used to form nanoparticles. In some embodiments, the methods are used to form chalcopyrite materials. Devices such as, for example, semiconductor devices may be fabricated that include such particles. Methods of forming semiconductor devices include subjecting single source precursors to carbon dioxide to form particles of semiconductor material, and establishing electrical contact between the particles and an electrode.
    Type: Grant
    Filed: May 2, 2011
    Date of Patent: May 21, 2013
    Assignee: Battelle Energy Alliance, LLC
    Inventors: Robert V. Fox, Rene G. Rodriguez, Joshua Pak
  • Publication number: 20130060054
    Abstract: Methods of forming single source precursors (SSPs) include forming intermediate products having the empirical formula ½{L2N(?-X)2M?X2}2, and reacting MER with the intermediate products to form SSPs of the formula L2N(?-ER)2M?(ER)2, wherein L is a Lewis base, M is a Group IA atom, N is a Group IB atom, M? is a Group IIIB atom, each E is a Group VIB atom, each X is a Group VIIA atom or a nitrate group, and each R group is an alkyl, aryl, vinyl, (per)fluoro alkyl, (per)fluoro aryl, silane, or carbamato group. Methods of forming polymeric or copolymeric SSPs include reacting at least one of HE1R1E1H and MER with one or more substances having the empirical formula L2N(?-ER)2M?(ER)2 or L2N(?-X)2M?(X)2 to form a polymeric or copolymeric SSP. New SSPs and intermediate products are formed by such methods.
    Type: Application
    Filed: October 24, 2012
    Publication date: March 7, 2013
    Applicant: BATTELLE ENERGY ALLIANCE, LLC
    Inventors: Robert V.Fox, Rene G. Rodriguez, Joshua J. Pak, Chivin Sun, Kelsey R. Margulieux, Andrew W. Holland, BATTELLE ENERGY ALLIANCE, LLC
  • Publication number: 20130026535
    Abstract: Methods of forming photoactive devices include infiltrating pores of a solid porous ceramic material with a fluid, which may be a supercritical fluid, carrying at least one single source precursor therein. The single source precursor may be decomposed to form a plurality of particles within the pores of the solid porous ceramic material. Photoactive devices include a solid porous ceramic material exhibiting electrical conductivity, and a plurality of photoactive semiconductor particles within pores of the solid porous ceramic material.
    Type: Application
    Filed: July 26, 2011
    Publication date: January 31, 2013
    Applicant: BATTELLE ENERGY ALLIANCE, LLC
    Inventors: Robert V. Fox, Rene G. Rodriguez, Joshua J. Pak
  • Patent number: 8324414
    Abstract: Methods of forming single source precursors (SSPs) include forming intermediate products having the empirical formula ½{L2N(?-X)2M?X2}2, and reacting MER with the intermediate products to form SSPs of the formula L2N(?-ER)2M?(ER)2, wherein L is a Lewis base, M is a Group IA atom, N is a Group IB atom, M? is a Group IIIB atom, each E is a Group VIB atom, each X is a Group VIIA atom or a nitrate group, and each R group is an alkyl, aryl, vinyl, (per)fluoro alkyl, (per)fluoro aryl, silane, or carbamato group. Methods of forming polymeric or copolymeric SSPs include reacting at least one of HE1R1E1H and MER with one or more substances having the empirical formula L2N(?-ER)2M?(ER)2 or L2N(?-X)2M?(X)2 to form a polymeric or copolymeric SSP. New SSPs and intermediate products are formed by such methods.
    Type: Grant
    Filed: December 23, 2009
    Date of Patent: December 4, 2012
    Assignee: Battelle Energy Alliance, LLC
    Inventors: Robert V. Fox, Rene G. Rodriguez, Joshua J. Pak, Chivin Sun, Kelsey R. Margulieux, Andrew W. Holland
  • Publication number: 20120192930
    Abstract: Single source precursors or pre-copolymers of single source precursors are subjected to microwave radiation to form particles of a I-III-VI2 material. Such particles may be formed in a wurtzite phase and may be converted to a chalcopyrite phase by, for example, exposure to heat. The particles in the wurtzite phase may have a substantially hexagonal shape that enables stacking into ordered layers. The particles in the wurtzite phase may be mixed with particles in the chalcopyrite phase (i.e., chalcopyrite nanoparticles) that may fill voids within the ordered layers of the particles in the wurtzite phase thus produce films with good coverage. In some embodiments, the methods are used to form layers of semiconductor materials comprising a I-III-VI2 material. Devices such as, for example, thin-film solar cells may be fabricated using such methods.
    Type: Application
    Filed: February 2, 2011
    Publication date: August 2, 2012
    Applicant: BATTELLE ENERGY ALLIANCE, LLC
    Inventors: ROBERT V. FOX, FENGYAN ZHANG, RENE G. RODRIGUEZ, JOSHUA J. PAK, CHIVIN SUN
  • Patent number: 8070881
    Abstract: Methods of removing contaminant matter from porous materials include applying a polymer material to a contaminated surface, irradiating the contaminated surface to cause redistribution of contaminant matter, and removing at least a portion of the polymer material from the surface. Systems for decontaminating a contaminated structure comprising porous material include a radiation device configured to emit electromagnetic radiation toward a surface of a structure, and at least one spray device configured to apply a capture material onto the surface of the structure. Polymer materials that can be used in such methods and systems include polyphosphazine-based polymer materials having polyphosphazine backbone segments and side chain groups that include selected functional groups.
    Type: Grant
    Filed: February 11, 2010
    Date of Patent: December 6, 2011
    Assignee: Battelle Energy Alliance
    Inventors: Robert V. Fox, Recep Avci, Gary S. Groenewold
  • Publication number: 20110204320
    Abstract: Single source precursors are subjected to carbon dioxide to form particles of material. The carbon dioxide may be in a supercritical state. Single source precursors also may be subjected to supercritical fluids other than supercritical carbon dioxide to form particles of material. The methods may be used to form nanoparticles. In some embodiments, the methods are used to form chalcopyrite materials. Devices such as, for example, semiconductor devices may be fabricated that include such particles. Methods of forming semiconductor devices include subjecting single source precursors to carbon dioxide to form particles of semiconductor material, and establishing electrical contact between the particles and an electrode.
    Type: Application
    Filed: May 2, 2011
    Publication date: August 25, 2011
    Applicant: BATTELLE ENERGY ALLIANCE, LLC
    Inventors: Robert V. Fox, Rene Rodriguez, Joshua Pak
  • Patent number: 8003070
    Abstract: Single source precursors are subjected to carbon dioxide to form particles of material. The carbon dioxide may be in a supercritical state. Single source precursors also may be subjected to supercritical fluids other than supercritical carbon dioxide to form particles of material. The methods may be used to form nanoparticles. In some embodiments, the methods are used to form chalcopyrite materials. Devices such as, for example, semiconductor devices may be fabricated that include such particles. Methods of forming semiconductor devices include subjecting single source precursors to carbon dioxide to form particles of semiconductor material, and establishing electrical contact between the particles and an electrode.
    Type: Grant
    Filed: March 13, 2008
    Date of Patent: August 23, 2011
    Assignee: Battelle Energy Alliance, LLC
    Inventors: Robert V. Fox, Rene G. Rodriguez, Joshua Pak
  • Publication number: 20110152554
    Abstract: Methods of forming single source precursors (SSPs) include forming intermediate products having the empirical formula ½{L2N(?-X)2M?X2}2, and reacting MER with the intermediate products to form SSPs of the formula L2N(?-ER)2M?(ER)2, wherein L is a Lewis base, M is a Group IA atom, N is a Group IB atom, M? is a Group IIIB atom, each E is a Group VIB atom, each X is a Group VIIA atom or a nitrate group, and each R group is an alkyl, aryl, vinyl, (per)fluoro alkyl, (per)fluoro aryl, silane, or carbamato group. Methods of forming polymeric or copolymeric SSPs include reacting at least one of HE1R1E1H and MER with one or more substances having the empirical formula L2N(?-ER)2M?(ER)2 or L2N(?-X)2M?(X)2 to form a polymeric or copolymeric SSP. New SSPs and intermediate products are formed by such methods.
    Type: Application
    Filed: December 23, 2009
    Publication date: June 23, 2011
    Applicant: BATTELLE ENERGY ALLIANCE, LLC
    Inventors: Robert V. Fox, Rene G. Rodriguez, Joshua J. Pak, Chivin Sun, Kelsey R. Margulieux, Andrew W. Holland