Abstract: The present invention is particularly, but not exclusively, useful for reducing wear of component parts of impact crushers caused by earth aggregate flows during operation of impact crushers. The present invention includes a stepped central feed cone that allows for cylindrical carbide rods to be press fit therein to reduce wear. The downward steps of the stepped cone urge material fed to the stepped cone outwardly to the table. The top surface of a first rod inserted into a first bore formed in the impeller housing extends a distance beyond the bottom of a second bore on the next step up. The first rod protects the housing material forming the second bore from being washed out by material flow. In one embodiment, the impeller shoes have a geometric shape that reduces excessive normal forces and accompanying high friction of the material against the shoe. The reduction in high friction significantly reduces the wear rate.

Abstract: A multiple-region hardmetal tool piece. The tool piece includes a hardmetal body including a hard particle component and a binder; an additional body, the additional body including a hardmetal body having a hard particle component and a binder; a metal body or a ceramic body; a substantially discontinuous gradient-free boundary layer between the hardmetal body and the additional body; and a mating surface between the hardmetal body and the additional body. In the preferred embodiment, the hard particle components are a carbide, such as tungsten carbide. In the preferred embodiment, the mating surface includes a male portion on one of the bodies and a corresponding female portion on the other of the bodies. The mating surface is symmetrical or asymmetrical and, in the preferred embodiment, the mating surface is axially symmetrical, such as a dimple. The mating surface may further including both micro and macro mating features.

Abstract: A hard alloy material comprising tungsten carbide in an amount of 50 to 80 weight percent of the material, titanium carbide in an amount of at least about 10 weight percent, and a binder material of cobalt and nickel. Though tungsten carbide based, the thermal conductivity of the material of the invention is between 10 and 20 Watt/m° K. In other aspects of the invention, molybdenum and chromium are included to further lower the thermal conductivity of the material. In yet another aspect of the invention, one or more nitrides or carbonitrides of titanium and/or zirconium are included in the material.

Abstract: The present invention is particularly, but not exclusively, useful for reducing wear of component parts of impact crushers caused by earth aggregate flows during operation of impact crushers. The present invention includes a stepped central feed cone that allows for cylindrical carbide rods to be press fit therein to reduce wear. The downward steps of the stepped cone urge material fed to the stepped cone outwardly to the table. The top surface of a first rod inserted into a first bore formed in the impeller housing extends a distance beyond the bottom of a second bore on the next step up. The first rod protects the housing material forming the second bore from being washed out by material flow. In one embodiment, the impeller shoes have a geometric shape that reduces excessive normal forces and accompanying high friction of the material against the shoe. The reduction in high friction significantly reduces the wear rate.

Abstract: A superhard filler hardmetal having a superhard material filler, binder metal or matrix and in some instances at least a first hard component is disclosed. The superhard filler hardmetal has a porosity rating of substantially A06, B00, C00 or better and may be essentially pore free, i.e., A00, B00, C00. The superhard filler hardmetal is formed by mechanically mixing a superhard material, in some instances at least a first hard component and a binder metal or matrix precursor, shaping the mixture into a green body and consolidating the green body at a preselected temperature, superatmospheric pressure and time at temperature and time at superatmospheric pressure sufficient to form the superhard filler hardmetal. The consolidation preferably occurs without the formation of a liquid in the body and at least a portion of the time at superatmospheric pressure is at the preselected temperature. Diamond filler and boron nitride filler are examples of superhard materials usable as filler.

Abstract: A nozzle assembly for use in a drill bit includes a nozzle body having a nozzle oriented at an angle to the longitudinal axis of the nozzle body and a positioning ring that is rotationally and axially locked to the nozzle body. The nozzle body includes a plurality of facets extending between a pair of retention surfaces. The positioning ring has a plurality of teeth and is operatively disposed between the retention surfaces to axially retain the ring on the nozzle body. When positioned between the retention surfaces, the teeth engage the facets to rotationally lock the ring to the nozzle body. The positioning ring may have a longitudinal split, to allow the ring to ratchet relative to the nozzle body, and a pair of spanner-receiving apertures. In operation, the ring is coupled to the nozzle body and the resultant assembly is coupled to the drill bit. Any misalignment is noted and the assembly is removed from the drill bit.

Abstract: A plate for reducing wear by a material flow, according to the present invention, includes a body having at least one surface exposed to a material flow. At least one bore is formed in the body through the surface of the body exposed to the material flow. Also included is at least one rod which has a distal end and a proximal end. The rod is immovably secured in the bore. The distal end of the rod is positioned a distance beyond the surface of the body exposed to the material flow.

Abstract: A wear prevention device for use with roadmilling or trenching machine blocks which hold rotatable cutting bits. The wear prevention device includes a substantially cylindrical retainer sleeve with a longitudinally directed slot running the length of the sleeve. The wear prevention device also includes a substantially circular wear washer with a radially inwardly directed key which is adapted to fit within the sleeve slot, thereby interlocking the sleeve and the wear washer. The retainer sleeve is adapted to receive a shank of a cutting bit and is placed within a bore in a machine block. The machine block bore may further include a keyway, or the machine block may include a boss surrounding the machine block bore with the keyway The retainer sleeve may further include a radially outwardly directed key adapted to fit within the machine block bore keyway, thereby further interlocking the retainer sleeve with the machine block.

Abstract: A cutting tool is decarburized by placing the tool in a protective environment, heating in this environment to a temperature of 600.degree.-1100.degree. C., and maintaining this temperature for a period of 15-120 minutes. The cutting tool may be a cemented carbide microdrill which contains primary cutting edges which form an angular surface on the forward end of a rake surface at the cutting tip, and a radius surface which extends from the angular surface to a flank surface which extends from an outer diameter of the cutting tip to an axis of symmetry of the tool.

Abstract: A drill but having a drill body with a cutting tip, an axis of symmetry, and a plurality of flutes wherein said flutes have a rake surface at said cutting tip. The cutting tip includes a plurality of side blades between said flutes and joined at a web, a plurality of flank surfaces extending from an outer diameter of said cutting tip to said axis of symmetry, and a plurality of primary cutting edges at the intersection of said flank surfaces with said rake surfaces. Both the rake and flank surfaces have extensions which would intersect each other at an intersection. The primary cutting edges include an angular surface formed on the forward end of said rake surfaces which is located such that the length of said extension of said rake surface measured between said angular surface and said intersection is a first predetermined value and the length of said extension of said flank surface measured between said angular surface and said intersection is a second predetermined value.

Abstract: A gripping tool having a main body with a plurality of gripping ends. A first body arm is integral to and extends outward from the main body at one of the plurality of gripping ends. A first upper jaw is formed on the first body arm with a first clamping arm flexibly mounted to the first body arm by a pivot member. The first clamping arm has a first lower jaw formed thereon. Also, a method for grasping a tool by first applying a compressive force between a fixed arm and a clamping arm on one side of a pivot member to open a set of jaws on the opposite side of the pivot member. The open jaws are then moved in a direction perpendicular to the compressive force to arrange the open jaws around the shaft of a tool such that the tool is grasped when the compressive force is released.

Abstract: A quick change tool holder having a cutting head on which a cutting member is attached for attachment to a shank. A lockpin/locknut arrangement provides for quick and safe removal of the cutting head from the shank. The lockpin has radial projections that rotate in response to manual rotation of the lockpin in and out of recesses contained in the opening of the locknut. The lockpin is secured within a bore in the cutting head and extends out of that bore into a bore in the shank in which bore the locknut is secured. A spring and plunger combination is located in the bore of the shank in order to urge the cutting head away from the shank when the radial projections are not within the recesses of the locknut. The shank and the cutting head have corresponding mating teeth in order to prevent rotation of the cutting head relative to the shank when the cutting head and shank are attached.