Abstract: A method for producing quantities of discrete envelope assemblies, and assemblies produced thereby, including at least one separate enclosure for each assembly, the invention allows formation of the envelope and enclosure from the same sheet of material and allows marking of both envelope and enclosure with indicia which can be unique to each assembly. The method particularly allows continuous, high speed manufacture of assemblies personalized by name and address or the like by printing the indicia on a web of sheet material followed by formation of the web into a plurality of separate envelopes and enclosures with the envelopes and enclosures having like indicia being associated, the method including the use of a fugitive adhesive effected during manufacture, the contour cutting of the web prior to folding and the maintenance of a singular direction of travel of the web and element cut therefrom throughout manufacture.

Abstract: A method for producing quantities of discrete envelope assemblies including at least one separate enclosure for each assembly, the invention allows formation of the envelope and enclosure from the same sheet of material and allows marking of both envelope and enclosure with indicia which can be unique to each assembly. The method particularly allows continuous, high speed manufacture of assemblies personalized by name and address or the like by printing the indicia on a web of sheet material followed by formation of the web into a plurality of separate envelopes and enclosures with the envelopes and enclosures having like indicia being associated, the method including the use of a fugitive adhesive effected during manufacture, the contour cutting of the web prior to folding and the maintenance of a singular direction of travel of the web and elements cut therefrom throughout manufacture.