Patents by Inventor Robert W. Zembrodt

Robert W. Zembrodt has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11649562
    Abstract: An apparatus for producing fibers from molten material includes a drive shaft rotatable about an axis, a slinger basket including a base, a side wall, and an interior void. The side wall extends axially upward from the base and includes a plurality of distribution holes. The interior void extends radially from the drive shaft to the side wall and extends axially from the base to an upper opening which extends radially outward from the drive shaft toward the upper flange. A spinner body is coupled with the slinger basket and includes a roof contacting and extending radially outward from the upper flange such that the upper opening is substantially unobstructed by the spinner body. A spinner side wall extends axially downward from the roof and includes a fiberizing region including a plurality of fiberizing holes provided therein.
    Type: Grant
    Filed: February 25, 2021
    Date of Patent: May 16, 2023
    Assignees: Knauf Insulation Inc., Knauf Insulation SPRL
    Inventors: Robert W. Zembrodt, Matthew W. Revercomb, Roberto O. Pellizzari
  • Patent number: 11318639
    Abstract: A molding process includes the operation of placing insulation material comprising fibers and binder on the fibers in a mold cavity. The molding process further includes the step of transferring heat to the insulation material to cause the binder to cure.
    Type: Grant
    Filed: August 21, 2020
    Date of Patent: May 3, 2022
    Assignee: Knauf Insulation, Inc.
    Inventors: Gert R. Mueller, Robert W. Zembrodt, Charles Fitch Appley, Walter A. Johnson, Steven Lee Collings
  • Publication number: 20210180212
    Abstract: An apparatus for producing fibers from molten material includes a drive shaft rotatable about an axis, a slinger basket including a base, a side wall, and an interior void. The side wall extends axially upward from the base and includes a plurality of distribution holes. The interior void extends radially from the drive shaft to the side wall and extends axially from the base to an upper opening which extends radially outward from the drive shaft toward the upper flange. A spinner body is coupled with the slinger basket and includes a roof contacting and extending radially outward from the upper flange such that the upper opening is substantially unobstructed by the spinner body. A spinner side wall extends axially downward from the roof and includes a fiberizing region including a plurality of fiberizing holes provided therein.
    Type: Application
    Filed: February 25, 2021
    Publication date: June 17, 2021
    Inventors: Robert W. Zembrodt, Nathew W. Revercomb, Roberto O. Pellizzari
  • Patent number: 10889026
    Abstract: A molding process (100) comprising the step of inserting an uncured blank (102) in a mold cavity (14) formed in a mold system, the uncured blank including fiber and uncured binder, transferring heat from the mold system to a cool pressurized gas (108) to establish a hot pressurized gas, injecting the hot pressurized gas into the mold cavity (110), and transferring heat (112) from the hot pressurized gas to the uncured blank to cause the uncured binder to cure and establish a cured product (114).
    Type: Grant
    Filed: December 13, 2017
    Date of Patent: January 12, 2021
    Assignee: Knauf Insulation, Inc.
    Inventors: Gert R. Mueller, Robert W. Zembrodt, Charles Fitch Appley, Walter A. Johnson, Steven Lee Collings
  • Publication number: 20200384668
    Abstract: A molding process includes the operation of placing insulation material comprising fibers and binder on the fibers in a mold cavity. The molding process further includes the step of transferring heat to the insulation material to cause the binder to cure.
    Type: Application
    Filed: August 21, 2020
    Publication date: December 10, 2020
    Inventors: Gert R. Mueller, Robert W. Zembrodt, Charles Fitch Appley, Walter A. Johnson, Steven Lee Collings
  • Publication number: 20200269488
    Abstract: A molding process includes the operation of placing insulation material comprising fibers and binder on the fibers in a mold cavity. The molding process further includes the operation of transferring heat to the insulation material to cause the binder to cure.
    Type: Application
    Filed: May 12, 2020
    Publication date: August 27, 2020
    Inventors: Gert R. Mueller, Robert W. Zembrodt, Charles F. Appley, Walter A. Johnson, Steven L. Collings
  • Patent number: 10647050
    Abstract: A molding process includes the operation of placing insulation material comprising fibers and binder on the fibers in a mold cavity. The molding process further includes the operation of transferring heat to the insulation material to cause the binder to cure.
    Type: Grant
    Filed: April 17, 2019
    Date of Patent: May 12, 2020
    Assignee: Knauf Insulation, Inc.
    Inventors: Gert R. Mueller, Robert W. Zembrodt, Charles F. Appley, Walter A. Johnson, Steven L. Collings
  • Publication number: 20190344537
    Abstract: The present disclosure generally relates to insulation articles including corrosion inhibitors and methods of producing the same are disclosed. In some embodiments, an article of manufacture comprising an insulation mat comprising an uncured combination of a plurality of randomly oriented fibers and a binder is provided. In further embodiments, the insulation mat extends between a first surface and a second surface, and a veil attached to the first surface and structured to inhibit physical movement of the cured combination through the veil is provided, as well as a metal sheet attached to the second surface by a water-containing adhesive contacting the metal sheet and the second surface, and a corrosion inhibitor composition deposited on the cured combination of the insulation mat, wherein the corrosion inhibitor composition is capable of modifying toward neutral a pH of the cured combination in contact with water from the water-containing adhesive.
    Type: Application
    Filed: May 6, 2019
    Publication date: November 14, 2019
    Inventors: Christopher George Hardy, John P. Wade, Michael Dean Hoops, Charles Fitch Appley, Robert W. Zembrodt
  • Publication number: 20190240893
    Abstract: A molding process includes the operation of placing insulation material comprising fibers and binder on the fibers in a mold cavity. The molding process further includes the operation of transferring heat to the insulation material to cause the binder to cure.
    Type: Application
    Filed: April 17, 2019
    Publication date: August 8, 2019
    Inventors: Gert R. Mueller, Robert W. Zembrodt, Charles F. Appley, Walter A. Johnson, Steven L. Collings
  • Patent number: 10307955
    Abstract: A molding process includes the operation of placing insulation material comprising fibers and binder on the fibers in a mold cavity. The molding process further includes the operation of transferring heat to the insulation material to cause the binder to cure.
    Type: Grant
    Filed: March 12, 2014
    Date of Patent: June 4, 2019
    Assignee: Knauf Insulation, Inc.
    Inventors: Gert R. Mueller, Robert W. Zembrodt, Charles F. Appley, Walter A. Johnson, Steven L. Collings
  • Publication number: 20180104860
    Abstract: A molding process (100) comprising the step of inserting an uncured blank (102) in a mold cavity (14) formed in a mold system, the uncured blank including fiber and uncured binder, transferring heat from the mold system to a cool pressurized gas (108) to establish a hot pressurized gas, injecting the hot pressurized gas into the mold cavity (110), and transferring heat (112) from the hot pressurized gas to the uncured blank to cause the uncured binder to cure and establish a cured product (114).
    Type: Application
    Filed: December 13, 2017
    Publication date: April 19, 2018
    Inventors: Gert R. Mueller, Robert W. Zembrodt, Charles Fitch Appley, Walter A. Johnson, Steven Lee Collings
  • Publication number: 20170247282
    Abstract: Rotary spinner apparatuses, systems and methods for producing fibers from molten materials are disclosed. Certain exemplary embodiments include substantially net shape single pattern rotary spinner castings that include gussets extending radially inward from a side wall and axially upward form a lower wall to an upper wall. A dispenser may be structured to supply molten material in a downward direction through a hollow interior of the casting to the lower wall. A plenum may be structured to direct elevated temperature glass toward an exterior surface of the casting.
    Type: Application
    Filed: August 6, 2015
    Publication date: August 31, 2017
    Inventors: Robert W. Zembrodt, Walter A. Johnson, Paul Wlodarczyk
  • Publication number: 20170225999
    Abstract: Rotary spinner apparatuses, systems and methods for producing fibers from molten materials are disclosed. Certain exemplary embodiments include rotary spinners including a hub, a slinger, an annular member, a retaining member, and a plurality of fasteners. In certain embodiments the hub, the retaining member, and the plurality of fasteners are structured to limit axial movement of the annular member relative to the hub member and to allow radial expansion and contraction of the annular member relative to the hub member. In certain embodiments the annular member is structured to contact the hub at a plurality of contact areas and is spaced apart from the hub at a plurality of gap areas. In certain embodiments the slinger is structured to contact the hub at a plurality of contact areas and is spaced apart from the hub at a plurality of gap areas.
    Type: Application
    Filed: August 6, 2015
    Publication date: August 10, 2017
    Inventors: Robert W. Zembrodt, Walter A. Johnson, Paul Wlodarczyk
  • Patent number: 9624123
    Abstract: Rotary spinner apparatuses, systems and methods for producing fibers from molten materials are disclosed. Certain exemplary embodiments include rotary spinners including a hub, a slinger, an annular member, a retaining member, and a plurality of fasteners. In certain embodiments the hub, the retaining member, and the plurality of fasteners are structured to limit axial movement of the annular member relative to the hub member and to allow radial expansion and contraction of the annular member relative to the hub member. In certain embodiments the annular member is structured to contact the hub at a plurality of contact areas and is spaced apart from the hub at a plurality of gap areas. In certain embodiments the slinger is structured to contact the hub at a plurality of contact areas and is spaced apart from the hub at a plurality of gap areas.
    Type: Grant
    Filed: August 7, 2014
    Date of Patent: April 18, 2017
    Assignee: Knauf Insulation, Inc.
    Inventors: Robert W. Zembrodt, Walter A. Johnson, Paul Wlodarczyk
  • Publication number: 20160039707
    Abstract: Rotary spinner apparatuses, systems and methods for producing fibers from molten materials are disclosed. Certain exemplary embodiments include rotary spinners including a hub, a slinger, an annular member, a retaining member, and a plurality of fasteners. In certain embodiments the hub, the retaining member, and the plurality of fasteners are structured to limit axial movement of the annular member relative to the hub member and to allow radial expansion and contraction of the annular member relative to the hub member. In certain embodiments the annular member is structured to contact the hub at a plurality of contact areas and is spaced apart from the hub at a plurality of gap areas. In certain embodiments the slinger is structured to contact the hub at a plurality of contact areas and is spaced apart from the hub at a plurality of gap areas.
    Type: Application
    Filed: August 7, 2014
    Publication date: February 11, 2016
    Inventors: Robert W. Zembrodt, Walter A. Johnson, Paul Wlodarczyk
  • Publication number: 20160040319
    Abstract: Rotary spinner apparatuses, systems and methods for producing fibers from molten materials are disclosed. Certain exemplary embodiments include substantially net shape single pattern rotary spinner castings that include gussets extending radially inward from a side wall and axially upward form a lower wall to an upper wall. A dispenser may be structured to supply molten material in a downward direction through a hollow interior of the casting to the lower wall. A plenum may be structured to direct elevated temperature gas toward an exterior surface of the casting.
    Type: Application
    Filed: August 7, 2014
    Publication date: February 11, 2016
    Inventors: Robert W. Zembrodt, Walter A. Johnson, Paul Wlodarczyk
  • Publication number: 20160031149
    Abstract: A molding process includes the operation of placing insulation material comprising fibers and binder on the fibers in a mold cavity. The molding process further includes the operation of transferring heat to the insulation material to cause the binder to cure.
    Type: Application
    Filed: March 12, 2014
    Publication date: February 4, 2016
    Inventors: Gert R. Mueller, Robert W. Zembrodt, Charles F. Appley, Walter A. Johnson, Steven L. Collings
  • Publication number: 20150091209
    Abstract: A molding process (100) comprising the step of inserting an uncured blank (102) in a mold cavity (14) formed in a mold system, the uncured blank including fiber and uncured binder, transferring heat from the mold system to a cool pressurized gas (108) to establish a hot pressurized gas, injecting the hot pressurized gas into the mold cavity (110), and transferring heat (112) from the hot pressurized gas to the uncured blank to cause the uncured binder to cure and establish a cured product (114).
    Type: Application
    Filed: April 18, 2013
    Publication date: April 2, 2015
    Inventors: Gert R. Mueller, Robert W. Zembrodt, Charles Fitch Appley, Walter A. Johnson, Steven Lee Collings