Patents by Inventor Robert W. Zembrodt
Robert W. Zembrodt has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11649562Abstract: An apparatus for producing fibers from molten material includes a drive shaft rotatable about an axis, a slinger basket including a base, a side wall, and an interior void. The side wall extends axially upward from the base and includes a plurality of distribution holes. The interior void extends radially from the drive shaft to the side wall and extends axially from the base to an upper opening which extends radially outward from the drive shaft toward the upper flange. A spinner body is coupled with the slinger basket and includes a roof contacting and extending radially outward from the upper flange such that the upper opening is substantially unobstructed by the spinner body. A spinner side wall extends axially downward from the roof and includes a fiberizing region including a plurality of fiberizing holes provided therein.Type: GrantFiled: February 25, 2021Date of Patent: May 16, 2023Assignees: Knauf Insulation Inc., Knauf Insulation SPRLInventors: Robert W. Zembrodt, Matthew W. Revercomb, Roberto O. Pellizzari
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Patent number: 11318639Abstract: A molding process includes the operation of placing insulation material comprising fibers and binder on the fibers in a mold cavity. The molding process further includes the step of transferring heat to the insulation material to cause the binder to cure.Type: GrantFiled: August 21, 2020Date of Patent: May 3, 2022Assignee: Knauf Insulation, Inc.Inventors: Gert R. Mueller, Robert W. Zembrodt, Charles Fitch Appley, Walter A. Johnson, Steven Lee Collings
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Publication number: 20210180212Abstract: An apparatus for producing fibers from molten material includes a drive shaft rotatable about an axis, a slinger basket including a base, a side wall, and an interior void. The side wall extends axially upward from the base and includes a plurality of distribution holes. The interior void extends radially from the drive shaft to the side wall and extends axially from the base to an upper opening which extends radially outward from the drive shaft toward the upper flange. A spinner body is coupled with the slinger basket and includes a roof contacting and extending radially outward from the upper flange such that the upper opening is substantially unobstructed by the spinner body. A spinner side wall extends axially downward from the roof and includes a fiberizing region including a plurality of fiberizing holes provided therein.Type: ApplicationFiled: February 25, 2021Publication date: June 17, 2021Inventors: Robert W. Zembrodt, Nathew W. Revercomb, Roberto O. Pellizzari
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Patent number: 10889026Abstract: A molding process (100) comprising the step of inserting an uncured blank (102) in a mold cavity (14) formed in a mold system, the uncured blank including fiber and uncured binder, transferring heat from the mold system to a cool pressurized gas (108) to establish a hot pressurized gas, injecting the hot pressurized gas into the mold cavity (110), and transferring heat (112) from the hot pressurized gas to the uncured blank to cause the uncured binder to cure and establish a cured product (114).Type: GrantFiled: December 13, 2017Date of Patent: January 12, 2021Assignee: Knauf Insulation, Inc.Inventors: Gert R. Mueller, Robert W. Zembrodt, Charles Fitch Appley, Walter A. Johnson, Steven Lee Collings
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Publication number: 20200384668Abstract: A molding process includes the operation of placing insulation material comprising fibers and binder on the fibers in a mold cavity. The molding process further includes the step of transferring heat to the insulation material to cause the binder to cure.Type: ApplicationFiled: August 21, 2020Publication date: December 10, 2020Inventors: Gert R. Mueller, Robert W. Zembrodt, Charles Fitch Appley, Walter A. Johnson, Steven Lee Collings
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Publication number: 20200269488Abstract: A molding process includes the operation of placing insulation material comprising fibers and binder on the fibers in a mold cavity. The molding process further includes the operation of transferring heat to the insulation material to cause the binder to cure.Type: ApplicationFiled: May 12, 2020Publication date: August 27, 2020Inventors: Gert R. Mueller, Robert W. Zembrodt, Charles F. Appley, Walter A. Johnson, Steven L. Collings
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Patent number: 10647050Abstract: A molding process includes the operation of placing insulation material comprising fibers and binder on the fibers in a mold cavity. The molding process further includes the operation of transferring heat to the insulation material to cause the binder to cure.Type: GrantFiled: April 17, 2019Date of Patent: May 12, 2020Assignee: Knauf Insulation, Inc.Inventors: Gert R. Mueller, Robert W. Zembrodt, Charles F. Appley, Walter A. Johnson, Steven L. Collings
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Publication number: 20190344537Abstract: The present disclosure generally relates to insulation articles including corrosion inhibitors and methods of producing the same are disclosed. In some embodiments, an article of manufacture comprising an insulation mat comprising an uncured combination of a plurality of randomly oriented fibers and a binder is provided. In further embodiments, the insulation mat extends between a first surface and a second surface, and a veil attached to the first surface and structured to inhibit physical movement of the cured combination through the veil is provided, as well as a metal sheet attached to the second surface by a water-containing adhesive contacting the metal sheet and the second surface, and a corrosion inhibitor composition deposited on the cured combination of the insulation mat, wherein the corrosion inhibitor composition is capable of modifying toward neutral a pH of the cured combination in contact with water from the water-containing adhesive.Type: ApplicationFiled: May 6, 2019Publication date: November 14, 2019Inventors: Christopher George Hardy, John P. Wade, Michael Dean Hoops, Charles Fitch Appley, Robert W. Zembrodt
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Publication number: 20190240893Abstract: A molding process includes the operation of placing insulation material comprising fibers and binder on the fibers in a mold cavity. The molding process further includes the operation of transferring heat to the insulation material to cause the binder to cure.Type: ApplicationFiled: April 17, 2019Publication date: August 8, 2019Inventors: Gert R. Mueller, Robert W. Zembrodt, Charles F. Appley, Walter A. Johnson, Steven L. Collings
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Patent number: 10307955Abstract: A molding process includes the operation of placing insulation material comprising fibers and binder on the fibers in a mold cavity. The molding process further includes the operation of transferring heat to the insulation material to cause the binder to cure.Type: GrantFiled: March 12, 2014Date of Patent: June 4, 2019Assignee: Knauf Insulation, Inc.Inventors: Gert R. Mueller, Robert W. Zembrodt, Charles F. Appley, Walter A. Johnson, Steven L. Collings
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Publication number: 20180104860Abstract: A molding process (100) comprising the step of inserting an uncured blank (102) in a mold cavity (14) formed in a mold system, the uncured blank including fiber and uncured binder, transferring heat from the mold system to a cool pressurized gas (108) to establish a hot pressurized gas, injecting the hot pressurized gas into the mold cavity (110), and transferring heat (112) from the hot pressurized gas to the uncured blank to cause the uncured binder to cure and establish a cured product (114).Type: ApplicationFiled: December 13, 2017Publication date: April 19, 2018Inventors: Gert R. Mueller, Robert W. Zembrodt, Charles Fitch Appley, Walter A. Johnson, Steven Lee Collings
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Publication number: 20170247282Abstract: Rotary spinner apparatuses, systems and methods for producing fibers from molten materials are disclosed. Certain exemplary embodiments include substantially net shape single pattern rotary spinner castings that include gussets extending radially inward from a side wall and axially upward form a lower wall to an upper wall. A dispenser may be structured to supply molten material in a downward direction through a hollow interior of the casting to the lower wall. A plenum may be structured to direct elevated temperature glass toward an exterior surface of the casting.Type: ApplicationFiled: August 6, 2015Publication date: August 31, 2017Inventors: Robert W. Zembrodt, Walter A. Johnson, Paul Wlodarczyk
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Publication number: 20170225999Abstract: Rotary spinner apparatuses, systems and methods for producing fibers from molten materials are disclosed. Certain exemplary embodiments include rotary spinners including a hub, a slinger, an annular member, a retaining member, and a plurality of fasteners. In certain embodiments the hub, the retaining member, and the plurality of fasteners are structured to limit axial movement of the annular member relative to the hub member and to allow radial expansion and contraction of the annular member relative to the hub member. In certain embodiments the annular member is structured to contact the hub at a plurality of contact areas and is spaced apart from the hub at a plurality of gap areas. In certain embodiments the slinger is structured to contact the hub at a plurality of contact areas and is spaced apart from the hub at a plurality of gap areas.Type: ApplicationFiled: August 6, 2015Publication date: August 10, 2017Inventors: Robert W. Zembrodt, Walter A. Johnson, Paul Wlodarczyk
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Patent number: 9624123Abstract: Rotary spinner apparatuses, systems and methods for producing fibers from molten materials are disclosed. Certain exemplary embodiments include rotary spinners including a hub, a slinger, an annular member, a retaining member, and a plurality of fasteners. In certain embodiments the hub, the retaining member, and the plurality of fasteners are structured to limit axial movement of the annular member relative to the hub member and to allow radial expansion and contraction of the annular member relative to the hub member. In certain embodiments the annular member is structured to contact the hub at a plurality of contact areas and is spaced apart from the hub at a plurality of gap areas. In certain embodiments the slinger is structured to contact the hub at a plurality of contact areas and is spaced apart from the hub at a plurality of gap areas.Type: GrantFiled: August 7, 2014Date of Patent: April 18, 2017Assignee: Knauf Insulation, Inc.Inventors: Robert W. Zembrodt, Walter A. Johnson, Paul Wlodarczyk
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Publication number: 20160039707Abstract: Rotary spinner apparatuses, systems and methods for producing fibers from molten materials are disclosed. Certain exemplary embodiments include rotary spinners including a hub, a slinger, an annular member, a retaining member, and a plurality of fasteners. In certain embodiments the hub, the retaining member, and the plurality of fasteners are structured to limit axial movement of the annular member relative to the hub member and to allow radial expansion and contraction of the annular member relative to the hub member. In certain embodiments the annular member is structured to contact the hub at a plurality of contact areas and is spaced apart from the hub at a plurality of gap areas. In certain embodiments the slinger is structured to contact the hub at a plurality of contact areas and is spaced apart from the hub at a plurality of gap areas.Type: ApplicationFiled: August 7, 2014Publication date: February 11, 2016Inventors: Robert W. Zembrodt, Walter A. Johnson, Paul Wlodarczyk
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Publication number: 20160040319Abstract: Rotary spinner apparatuses, systems and methods for producing fibers from molten materials are disclosed. Certain exemplary embodiments include substantially net shape single pattern rotary spinner castings that include gussets extending radially inward from a side wall and axially upward form a lower wall to an upper wall. A dispenser may be structured to supply molten material in a downward direction through a hollow interior of the casting to the lower wall. A plenum may be structured to direct elevated temperature gas toward an exterior surface of the casting.Type: ApplicationFiled: August 7, 2014Publication date: February 11, 2016Inventors: Robert W. Zembrodt, Walter A. Johnson, Paul Wlodarczyk
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Publication number: 20160031149Abstract: A molding process includes the operation of placing insulation material comprising fibers and binder on the fibers in a mold cavity. The molding process further includes the operation of transferring heat to the insulation material to cause the binder to cure.Type: ApplicationFiled: March 12, 2014Publication date: February 4, 2016Inventors: Gert R. Mueller, Robert W. Zembrodt, Charles F. Appley, Walter A. Johnson, Steven L. Collings
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Publication number: 20150091209Abstract: A molding process (100) comprising the step of inserting an uncured blank (102) in a mold cavity (14) formed in a mold system, the uncured blank including fiber and uncured binder, transferring heat from the mold system to a cool pressurized gas (108) to establish a hot pressurized gas, injecting the hot pressurized gas into the mold cavity (110), and transferring heat (112) from the hot pressurized gas to the uncured blank to cause the uncured binder to cure and establish a cured product (114).Type: ApplicationFiled: April 18, 2013Publication date: April 2, 2015Inventors: Gert R. Mueller, Robert W. Zembrodt, Charles Fitch Appley, Walter A. Johnson, Steven Lee Collings