Abstract: In accordance with one embodiment, there is provided a welding torch nipple for coupling a welding cable and neck assembly to one another. The exemplary nipple includes two hollow tubes: an inner tube disposed in an outer tube. The inner tube includes features that facilitate mating with a welding cable and the outer tube is configured to receive a neck assembly. A dielectric layer disposed between the inner and outer tubes electrically isolates the outer tube from the inner tube, thereby protecting a user from electrical shock, for instance. The dielectric layer includes a stem portion that extends radially into the outer tube, blocking axial separation of the outer tube and the dielectric layer.

Abstract: In accordance with one exemplary embodiment, there is provided a welding torch that includes features facilitating aligned assembly of various components of the welding torch with respect to one another. For example, the welding torch includes a nipple that carries a pin member extending from both an inner peripheral surface and an outer peripheral of a sleeve of the nipple. This pin engages with a slot on a coupling member and a slot on a neck assembly, thereby facilitating proper alignment of the neck assembly, coupling member, and nipple with respect to one another. Moreover, the engagement between the pin member and the slots block pivotal displacement of neck assembly, coupling member, and neck assembly with respect to one another. Advantageously, the use of a single pin member for both slots presents a more judicious construction, leading to reduced manufacturing costs, for instance.

Abstract: In accordance with one embodiment, the present invention provides a welding torch nipple for coupling a welding cable and neck assembly to one another. The exemplary nipple includes two hollow tubes: an inner tube disposed in an outer tube. The inner tube includes features that facilitate mating with a welding cable and the outer tube is configured to receive a neck assembly. A dielectric layer disposed between the inner and outer tubes electrically isolates the outer tube from the inner tube, thereby protecting a user from electrical shock, for instance. The dielectric layer includes a stem portion that extends radially into the outer tube, blocking axial separation of the outer tube and the dielectric layer.

Abstract: In accordance with one exemplary embodiment, the present invention provides a welding torch that includes features facilitating aligned assembly of various components of the welding torch with respect to one another. For example, the welding torch includes a nipple that carries a pin member extending from both an inner peripheral surface and an outer peripheral of a sleeve of the nipple. This pin engages with a slot on a coupling member and a slot on a neck assembly, thereby facilitating proper alignment of the neck assembly, coupling member, and nipple with respect to one another. Moreover, the engagement between the pin member and the slots block pivotal displacement of neck assembly, coupling member, and neck assembly with respect to one another. Advantageously, the use of a single pin member for both slots presents a more judicious construction, leading to reduced manufacturing costs, for instance.

Abstract: A liquid-cooled welding torch assembly for use in robotic welding that includes a body tube with a set of male connectors, the body tube guiding an electrode, and a flow of coolant to a welding tip. A supply cable adapter including a set of female connectors corresponding to the set of male connectors. At least one of the male connectors includes a rigid tube with a plurality of axially compressible and radially expandable sealing members coaxially and slidably disposed about the rigid tube, whereby the plurality of axially compressible and radially expandable sealing members expand to create a seal between the at least one of the male connectors and a corresponding one of the set of female connectors.