Abstract: An optical imaging system is disclosed for selective thermal transfer of a material from a donor film to a substrate. The imaging system includes a light source assembly that is configured to emit a patterned light beam. The patterned light beam includes a plurality of discrete output light segments where the segments at most partially overlap. The imaging system further includes a light relay assembly that receives and projects the plurality of discrete output light segments onto a transfer plane so as to form a projected light segment by a substantial superposition of the plurality of discrete output light segments. When a donor film that includes a transferable material is placed proximate a substrate that lies in the transfer plane, the projected light segment is capable of inducing a transfer of the transferable material onto the substrate.

Abstract: A method for forming a coating layer is provided according to the invention. The method includes steps of assembling a die coater comprising a first die block (12), a second die block (14), and a plurality of fasteners (40) holding the first die block and the second die block together, wherein each of the plurality of fasteners provides a compression force between the first die block and the second die block, and the first die block and the second die block are constructed to provide an internal manifold (16) and a coating slot (18), and extruding a coating material through the internal manifold and the coating slot. The coating slot can be adjusted to provide a more uniform coating slot along the length of the coating slot by adjusting the compression force of the fasteners, utilizing an offset bracket (80), adjusting the die bolt locations, adjusting the die overhang, providing a non-uniform shim (30), or a combination thereof. A die coater is additionally described.

Abstract: A low fringing film coating includes a transparent polymeric layer having a surface, and a plurality of projections extending away from the surface. The projections have a mean height of 0.05 to 1 ?m and a mean distance between projections of 0.5 to 2 mm. The coating can be produced by coating a polymeric composition onto a substrate. The polymeric composition includes a polymeric material, a good solvent for the polymeric material and a poor solvent or the polymeric material. The solvents are at least partially evaporated to form a low fringing transparent polymeric layer.

Abstract: The invention is a method of forming extrudate having substantially uniform thickness. A shim is formed which has a thickness variation of less than or equal to about 0.5 mil (13 microns) total indicated runout. This shim is disposed between a first die portion having a first surface and a second die portion having a second surface. A slot is formed between the first surface and the second surface. The slot has a height dimension substantially the same as the shim thickness. Flowable material is extruded through the slot.

Abstract: A method and apparatus for producing microporous films. The method utilizes a casting surface and a condensing surface. The condensing surface is spaced from the casting surface to form a gap. The distance between the surfaces forming the gap is relatively small and is preferably less than 3 cm. A material, capable of forming microporous films through thermally induced phase separation processes, is cast onto the casting surface, preferably through conventional extrusion practices. The material contains at least one evaporative component that generally flashes off upon formation of the microporous material and condenses on the condensing surface.